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Method for manufacturing ceramic metallic halogen lamp inner container and manufacturing mould thereof

A ceramic metal halide lamp and the technology of its manufacturing method are applied in the manufacture of ships or leading wires, which can solve problems such as easy air leakage, difficult detection, and unstable quality, and achieve a smooth inner wall, easy detection, and simple and easy operation. Effect

Active Publication Date: 2012-11-07
辽宁爱尔创科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0018] Aiming at the problems existing in the above-mentioned prior art, the present invention provides a manufacturing method of a ceramic metal halide lamp inner container through a large amount of exploration and test summary; Gas, and difficult to detect, unstable quality, while the production method of the present invention is simple and easy to operate, reduces production costs, and is suitable for mass production

Method used

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  • Method for manufacturing ceramic metallic halogen lamp inner container and manufacturing mould thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] Preparation method of the present invention comprises the following steps:

[0038] Making the outer mold: use elastic organic material rubber to make an outer mold whose inner surface matches the shape of the green body of the transparent alumina ceramic inner tank;

[0039] Manufacture of mold core: make a mold core that matches the shape of the inner surface of the biscuit of the transparent alumina ceramic liner; the mold core is composed of mold core 1 and mold core 2; mold core 1 is made of compressive material ceramic; mold core 2 Composed of composite materials, the composition of the composite material is as follows: 2% paraffin, which plays the role of bonding solid particles and improving the surface finish of the mold core, and 98% of inorganic non-metallic solid particles, which play the role of bearing compressive strength and low expansion role, the solid particles are high-purity alumina particles;

[0040] Make the green body wrapped with the mold core...

Embodiment 2

[0043] In the step of making the outer mold, the elastic organic material for making the outer mold is polyurethane;

[0044] In the step of making the mold core, the mold core one is made of pressure-resistant material ceramics; the mold core two is made of composite material, and the composition of the composite material is as follows: 12% polyethylene wax, which plays a role in bonding solid particles and improving The effect of the surface finish of the mold core, 88% of the inorganic non-metallic solid particles, play the role of bearing the compressive strength and low expansion, and the solid particles are high-purity alumina particles;

[0045] In the step of making the green body wrapped around the mold core, carry out isostatic pressing of 300 MPa after sealing;

[0046] In the step of making the green body, the degumming temperature is 60°; other steps are the same as in Example 1.

Embodiment 3

[0048] In the described step of making the outer mold, the elastic organic material for making the outer mold is latex;

[0049] In the step of making the mold core, the mold core one is made of compression-resistant material metal; the mold core two is made of composite material, and the composition of the composite material is as follows: 20% PVC, which plays the role of bonding solid particles and improving the mold core The role of surface smoothness, 80% of inorganic non-metallic solid particles, play the role of bearing compressive strength and low expansion, the solid particles are high-purity alumina particles;

[0050] In the step of making the green body wrapped around the mold core, carry out isostatic pressing of 80 MPa after sealing;

[0051] In the step of making the green body, the degumming temperature is 400°; other steps are the same as in Example 1.

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Abstract

The invention relates to a method for making a liner of a ceramic metal halide lamp and a mold for making the same. The method comprises the following steps: making an external mold; making a mold core; making a biscuit wrapping the mold core; and making the biscuit. The method can obtain a high-intensity high-density transparent alumina ceramic liner which is free from pollution and has requiredshape, smooth inner wall and uniform wall thickness, so that the liner of the ceramic metal halide lamp is gastight at a joint and has easy detection and stable quality; meanwhile, the method for making the liner has simple and practicable operation, reduces the production cost, and is suitable for mass production.

Description

technical field [0001] The invention relates to a molding method of ceramics, in particular to a manufacturing method of a ceramic metal halide lamp inner container and a manufacturing mold thereof. Background technique [0002] High-pressure gas discharge lamps (HID) are the electric light sources with the best light efficiency so far, including high-pressure sodium lamps and metal halide lamps. High-pressure sodium lighting has high efficacy, up to 120lm / w, but its color temperature is low, about 2000K, its light is orange-yellow, and its color rendering index is not high, so it can only be used as floodlighting for roads or buildings; metal halides The color temperature of the lamp is adjustable from 3000-5600K, and the color rendering index is very high, and the lighting effect is very good, so it is currently widely used in advertising lighting, and its disadvantage is that the luminous efficiency is slightly low. The arc tube is made of quartz glass tube, which has po...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01J9/24C04B35/10C04B35/622
Inventor 王鸿娟严庆云
Owner 辽宁爱尔创科技有限公司