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Method for molding cast steel, method for recycling and regenerating fresh sand and mould sand, and reclaimed sand

A technology for steel castings and regenerated sand, which is used in casting molding equipment, casting molds, and casting mold components. High problems, to achieve the effect of reducing falling sand and pores, long molding cycle and good storage

Inactive Publication Date: 2009-05-27
上海重型机器冶铸厂 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to CO 2 -The water glass sand process has defects such as high hygroscopicity of the molding sand, poor storage, poor collapsibility, difficulty in sand production, and castings are prone to sand sticking, sand falling and pores, especially CO 2 -The old sand of water glass sand is difficult to regenerate and recycle, and a large amount of waste sand is discharged, which seriously pollutes the environment
Therefore, CO 2 -The water glass sand process has been difficult to meet the quality, production requirements and environmental protection requirements of steel castings, especially extra-large steel castings

Method used

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Embodiment Construction

[0024] The modeling method of steel casting of the present invention comprises the steps:

[0025] (1) Start the sand mixer, the sand mixer is a continuous sand mixer greater than or equal to 30 tons per hour, feed organic ester and water glass, the water glass add-on is 2.4% of the molding sand add-on to 3.0%, the addition of the organic ester is 14% to 18% of the addition of the water glass;

[0026] Molding sand adopts new sand, the composition of new sand includes quartz sand, the particle size is 20 mesh to 40 mesh, the mud content is less than or equal to 0.20%, the grain shape coefficient is less than or equal to 1.35, the water content is less than or equal to 0.30%, and the content of fine powder below 150 mesh is less than or equal to 0.5%. , now the Baume degree of the water glass is 49 to 50 degrees, and the modulus of the water glass is 2.0 to 2.3;

[0027] Molding sand or recycled sand, the particle size of the recycled sand is 20 mesh to 40 mesh, the water cont...

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PUM

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Abstract

The invention discloses a method for molding a cast steel part. Quartz sand is adopted as a sand mixture during molding and is matched with water glass and organic ester. The invention also discloses a sand mixture which contains the quartz sand as the main component. The invention discloses a method for recycling the sand mixture furthermore, and in the method, the sand mixture is recycled and reused after the steps of crushing, filtering and calcining the sand mixture. The invention also discloses reclaimed sand obtained by the method of recycling the sand mixture. The sand mixture has good storage performance, low hydroscopic property and high strength and is fit for the characteristic of the long molding period of the large cast steel part better; the sand mixture has good collapsibility and is easy for cleaning sand, thereby reducing the labor intensity; a manufacture cast after molding has good surface quality, and adhering sand, shakeout sand and air holes are reduced obviously; the used sand mixture can be recycled, thereby solving the problem of using waste sand, reducing the cost and reducing the environmental pollution.

Description

technical field [0001] The invention relates to a molding method of a steel casting. The present invention also relates to a molding sand used in the molding method of the steel casting. The present invention further relates to a method for recovering and regenerating molding sand after adopting the molding method of the steel casting. The present invention also relates to regenerated sand obtained after the above molding sand recovery and regeneration method. Background technique [0002] At present, CO is widely used in the production of extra-large steel castings. 2 - Water glass sand craft as molding material. Due to CO 2 -The water glass sand process has defects such as high hygroscopicity of the molding sand, poor storage, poor collapsibility, difficulty in sand production, and castings are prone to sand sticking, sand falling and pores, especially CO 2 -The old sand of sodium silicate sand is difficult to regenerate and recycle, and a large amount of waste sand i...

Claims

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Application Information

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IPC IPC(8): B22C5/04B22C9/12
Inventor 陈德明俞正江郑慧徐伟平
Owner 上海重型机器冶铸厂
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