Ceramic faced ballistic panel construction
A bulletproof plate and ceramic layer technology, which is applied to the structure of armor plates, ceramic layered products, protective clothing, etc., can solve the problems of no pre-qualification and achieve the effect of high flexibility and cost reduction
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Embodiment 1
[0080] Embodiment 1 (comparison)
[0081] Ceramic-clad panels are produced from ceramic tiles. The tiles were silicon carbide ceramics (SiC-N, available from Cercom Ceramics, with a bulk density reported by the manufacturer of 3.20 g / cm 3 , average grain size (average grain size) 3-5μm, flexural strength (4-pt MOR, room temperature) is 85ksi (586MPa)). Four tiles were used, each 0.145 inches (3.68mm) thick, with an areal density of 2.50psf (12.2ksm), in the form of 5.25 x 5.25 inch (13.34 x 13.34cm) pieces.
[0082] The fiber layer is composed of four-layer high molecular weight polyethylene fiber composite material (SPECTRASHIELD PCR, purchased from Honeywell International Inc.). This material is a matrix resin (16% by weight Kraton D1107, a nonwoven unidirectional structure of isoprene-styrene-isoprene block copolymer) available from Kraton Polymer LLC. The 4-sheet structure includes individual sheets cross-laminated in a 0° / 90° / 0° / 90° manner. SPECTRA The polyeth...
Embodiment 2
[0086] Embodiment 2 (comparison)
[0087] Example 1 was repeated using a different fiber backing material. Lining material by GOLDSHIELD Formed from RS (available from Honeywell International Inc.), which is a 4-sheet aramid nonwoven with a base resin (16% by weight thermoplastic polyurethane resin, described by the manufacturer as a copolymer blend of polyurethane resin in water) Unidirectional orientation structure. The 4-sheet structure includes individual sheets laminated at 0° / 90° / 0° / 90° crosswise. The fineness of the aramid fiber is 1000 denier, and the tenacity is 26 g / d.
[0088] A total of 44 layers of the 4-ply prepreg were cut to the same dimensions as in Example 1 and stacked, with each prepreg oriented at 90° to the adjacent prepreg layer. The layup of prepreg was molded at 240°F (116°C) for 10 minutes at 1500 psi (10.3 MPa) and then cooled. The fiber backing layer has an areal density of 2.00 psf (9.76 ksm), a thickness of 0.324 inches (8.23 mm), and a fle...
Embodiment 3
[0092] Example 1 was repeated, but using both the first high molecular weight polyethylene fiber layer and the second aramid fiber layer as the backing layer. The high molecular weight polyethylene layer was formed from a total of 20 layers of the 4-ply high molecular weight polyethylene prepreg of Example 1 and was used as the first fibrous backing layer. The aramid layer was formed from a total of 22 layers of the 4-ply aramid prepreg of Example 2 and was used as the second fibrous backing layer.
[0093] The combined plies were cut to the same size as in Example 1 and laminated with adjacent sheets of high molecular weight polyethylene fibers and aramid fibers turned 90° to each other. The combined layers were molded under the conditions in Example 1. The combined fibrous backing layer had an areal density of 2.02 psf (9.86 ksm), a thickness of 0.374 inches (9.50 mm), and a flexural modulus of 211.6 ksi (1457.9 MPa).
[0094] Four ceramic sheets were placed on the molded ...
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