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Flexible periclase compound spinel brick

A technology of periclase spinel and spinel bricks, applied in the field of flexible periclase composite spinel bricks, which can solve structural spalling, environmental pollution by hexavalent chromium salts, and reduce the ability to generate hexavalent chromium salts, etc. problems, to achieve the effect of improving the ability to resist shear stress damage and reasonable structural design

Inactive Publication Date: 2009-10-14
鲁有 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0010] The purpose of the present invention is to provide a flexible periclase composite spinel, which solves the problems of structural spalling and the generation of hexavalent chromium salts that have always existed in traditional magnesia-chrome bricks, and its structural design is reasonable. While retaining an appropriate amount of chromium conditionally, it not only changes the inner Cr 2 o 3 Existing form, significantly reduces the ability to generate hexavalent chromium salt, and also achieves good performance of hanging kiln skin, no structural deterioration after use, fundamentally eliminates the stubborn disease of structural peeling, and prolongs the service life

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] Synthetic solid solution sand was prepared from raw bauxite, raw chrome ore and light-burned magnesite.

[0036] Raw bauxite, raw chrome ore, and light-burned magnesite are crushed by a jaw crusher and a pair of rod machines, and then crushed into a fine powder of no more than 0.088mm in a Raymond machine, and the pulverized powder is sampled for chemical analysis . Various raw material components are: raw bauxite chemical composition (only refers to control components, the same below): SiO 2 3.0%, Al 2 o 3 72.0%, burning reduction 15.0%; raw chromium ore chemical composition: SiO 2 0.8%, Al 2 o 3 15%, Cr 2 o 3 45.0%, burning reduction 0%; light burnt magnesite chemical composition: SiO 2 0.4%, MgO 93.0%, ignition loss 5.0%. The determined batching scheme is: the addition of raw bauxite is 31%, the addition of raw chrome ore is 29%, and the addition of light-burned magnesite is 40%. According to the conversion of the wet-based composition of the ingredie...

Embodiment 2

[0041] SiO in the synthetic solid solution sand in embodiment one 21.59%, lower than the specified upper limit, indicating that there is room for reducing raw material costs. The new material scheme is to use the secondary raw bauxite, the secondary light-burned magnesite powder, and the raw chrome ore in the first embodiment.

[0042] Raw bauxite, raw chrome ore, and light-burned magnesite are crushed by jaw crusher and double-bar machine, and then pulverized by Raymond mill, and the ground powder is sampled for chemical analysis. The chemical composition of various raw materials is: raw bauxite: SiO 2 5.0%, Al 2 o 3 69.0%, burning reduction 15.0%; raw chrome ore: SiO 2 0.8%, Al 2 o 3 15%, Cr 2 o 3 45%, burning reduction 0%; lightly burned magnesite: SiO 2 1.0%, MgO 90.0%, ignition loss 5.0%. The determined batching scheme is: the addition of raw bauxite is 32%, the addition of raw chrome ore is 29%, and the addition of light-burned magnesite is 39%. The wet-...

Embodiment 3

[0047] Raw chrome ore, aluminum hydroxide and light-burned magnesite are used as synthetic raw materials. Raw chrome ore and light-burned magnesite are crushed by a jaw crusher and a double-roller machine, then pulverized by a Raymond mill, and aluminum hydroxide is ground by a ball mill. pink. Sampling raw chrome ore powder, light-burned magnesite powder, and aluminum hydroxide powder for chemical analysis, the chemical composition of each raw material is: raw chrome ore composition: SiO 2 5.0%, Al 2 o 3 18.0%, Cr 2 o 3 35.0%; aluminum hydroxide composition: Al 2 o 3 84.0%, burning reduction 15.0%; lightly burned magnesite: SiO 2 1.0%, MgO 90.0%, ignition loss 5.0%. The determined batching scheme is: raw chrome ore addition 34%, aluminum hydroxide addition 18%, light burnt magnesite addition 48%. The wet-based ingredients for this ingredient are converted to burn-based ingredients:

[0048] SiO 2 2.30%, Al 2 o 3 21.23%, Cr 2 o 3 12.54%, MgO 45.52%, in lin...

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Abstract

A flexible periclase compound spinel brick solves the problems of the structure spalling and the environmental pollution of the generated sexivalence chromium salt which are always existed in the traditional magnesia-chromite brick. The manufacturing process thereof comprises sand making and brick making; firstly, a solid solution, the inner core of the body of which contains Al2O3, Cr2O3 and MgO, is prepared; the outer edge of the body is special synthesized solid solution sand formed by layer belts containing magnesium aluminate spinel; and then ynthesized solid solution sand used as one of brick making ingredient, prefabricated magnesite clinker, and periclase spinel selected according to the requirements are made into the periclase compound spinel brick according to the requirements of the set technological conditions. The brick conditionally retains a defined amount of chromium and has good hanging kliner coating performance, and obviously reduces the capability of generating sexivalence chromium salt owing to changing the mode of existence of Cr2O3 in the brick. When the brick is used, a metamorphic zone belt does not appear, thus fundamentally eliminating the recurring illness of the structure spalling generation in the use course and prolonging the service life.

Description

technical field [0001] The invention relates to a refractory material, in particular to a flexible periclase composite spinel brick which is specially used for the firing zone of a cement kiln, has no structure peeling off, has a long service life and can effectively reduce hexavalent chromium salt. Background technique [0002] There are two major technical problems in the existing magnesia-chrome bricks used in the firing zone of cement kilns: [0003] One is that magnesia-chrome bricks produce hexavalent chromium salts that are harmful to humans and the environment during production and use. [0004] In 1931, German doctor E. Pfeiel discovered that the employees of chromate factories had lung cancer. Further research found that the water-soluble hexavalent chromium salt that entered the human body penetrated into the cells and reduced to trivalent chromium to form carcinogens, which in turn caused cell mutations and cancerous. All countries in the world attach great imp...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66
Inventor 鲁有鲁建东
Owner 鲁有
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