Manufacturing method of internal bladder of annular titanium alloy gas cylinder

A manufacturing method and technology for titanium alloys, which are applied in the directions of manufacturing tools, metal processing equipment, auxiliary devices, etc., can solve the problems of deformation of the inner tank of titanium alloys, difficult application of gas protection pads, and difficulty in meeting the requirements of spacecraft use, and achieve excellent performance. High pressure resistance, the effect of solving deformation

Active Publication Date: 2010-10-06
SICHUAN FUTURE AEROSPACE IND LLC
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Problems solved by technology

And in this patent step (5) the inner and outer annular seams of two annular metal semicircular pipes described in welding form a closed annular metal pipe and do not propose a specific plan for how to weld, and how to realize the protection of the back side of the weld seam is the key The key to product quality assurance, because the inner wall of the assembled annular metal tube is in a closed position, the commonly used gas protection backing plate on the back of the weld is difficult to apply, and the weld shape on the inner surface of the inner tank is also difficult to guarantee
In addition, the guarantee of the roughness of the inner surface is traditionally processed by a five-axis linkage CNC lathe, which can easily cause deformation of the entire titanium alloy liner, which is difficult to meet the requirements of the spacecraft.

Method used

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  • Manufacturing method of internal bladder of annular titanium alloy gas cylinder
  • Manufacturing method of internal bladder of annular titanium alloy gas cylinder
  • Manufacturing method of internal bladder of annular titanium alloy gas cylinder

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Embodiment Construction

[0034] Such as Figure 5 As shown, the method for manufacturing a titanium alloy annular gas cylinder liner provided by the present invention includes the following steps:

[0035] (1) Forging the 0.5-6mm thick TC4 plate into two circular semicircular tubes; the specific thickness of the plate is determined according to the pressure resistance and processing requirements of the gas cylinder;

[0036] (2) Drill holes at the inlet and outlet positions of the titanium alloy circular semicircular tube; the diameter of the hole is equal to the diameter of the circular welding flanges 5 and 6 on the inlet and outlet pipes. In order to improve the quality of the welds and avoid the use of fillet welds, the air inlet and outlet pipes are provided with circular welding flanges, and the thickness of the welding flanges is the same as that of the circular semicircular tube;

[0037] (3) In the vacuum argon-filled protection chamber, weld the inlet nozzle and outlet nozzle to the holes made by t...

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Abstract

The invention relates to a forming processing technology for an annular metal gas cylinder, in particular to a manufacturing method of an internal bladder of an annular titanium alloy gas cylinder, which comprises the following steps: (1) forging a titanium alloy plate to form two annular half-round tubes; (2) turning holes at the air inlet hole and air outlet hole positions of the annular titanium alloy half-round tubes; (3) welding an air inlet pipe nozzle and an air outlet pipe nozzle respectively on the turned holes in a vacuum argon filling protective chamber; (4) chemically milling the inner walls of the two annular titanium alloy half-round tubes to the required thickness; (5) welding the inner ring weld seam and outer ring weld seam of the two annular titanium alloy half-round tubes to form the sealed internal bladder; and (6) carrying out vacuum heat treatment. The weld seam has beautiful appearance, does not have welding defects such as air holes and has good high pressure resistant performance; the strength meets the design requirements; simultaneously the appearance of the internal bladder does not have deformation after welding, does not need correction, and meets the design tolerance requirement; and chemical milling is substituted for turning for the inner wall of the internal bladder to effectively solve the deformation caused by turning.

Description

Technical field [0001] The invention relates to a forming and processing technology of a metal annular gas cylinder, in particular to a method for manufacturing a titanium alloy annular gas cylinder inner liner. Background technique [0002] Annular cylinder is an important part of the spacecraft cold spray system. It is an energy storage element used to store compressed air. It has a high working pressure. At the same time, as an aerospace product, it requires light weight, high strength, and fatigue life to meet the design requirements. [0003] As an important part of the ring cylinder, the ring liner was made of rubber material. However, due to the inherent weakness of rubber material such as easy aging and poor air tightness, the service life of the spacecraft is short, and it is difficult to adapt to the development of aerospace technology. . It is the best solution to manufacture the inner liner of titanium alloy annular gas cylinder by stamping and welding titanium alloy p...

Claims

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Application Information

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IPC IPC(8): B23P15/00B23K31/02B23K37/00
Inventor 胡鑫王振强黄克忠李峰李鹏
Owner SICHUAN FUTURE AEROSPACE IND LLC
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