Method for producing potato flake with high dietary fiber content

A technology of high dietary fiber and potato whole powder, applied in food preparation, food science, application, etc., can solve problems such as perishable deterioration, inhibition of enthusiasm and motivation, and difficulty in removing water, so as to alleviate the damage of color and flavor, Good economic and social benefits, reduce the effect of diffusion resistance

Active Publication Date: 2011-08-17
广州华糖食品有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the moisture content of wet potato dregs is as high as 90%, and the combination of water and dregs is very tight. It is difficult to remove water by ordinary mechanical methods.
Direct drying of wet potato residues consumes a lot of energy. To obtain 1 ton of dry potato residues needs to be dried to remove about 8-9 tons of water. The cost of energy consumption is very high. As a low-grade feed product, dry potato residues are not expensive. , this kind of utilization has only negative economic benefits, which inhibits the enthusiasm and motivation of potato starch production enterprises to use wet potato residue and control its pollution
In the production of potato starch in China, except for part of the wet potato residues that are directly used by farmers for feeding, the rest are mostly stacked and retting in the open air, to be used as feed and farm fertilizer. Such treatment requires a large amount of land. And it will pollute the local air, soil and groundwater, and also cause great waste

Method used

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  • Method for producing potato flake with high dietary fiber content
  • Method for producing potato flake with high dietary fiber content
  • Method for producing potato flake with high dietary fiber content

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0050] Such as figure 2 Shown, the production process of the potato powder of high potato dietary fiber content of the present invention, comprises the following steps:

[0051] (1) Destone and clean the potatoes, and steam peel them: send them into a steam peeler, and the potato skins will burst open through the instantaneous action of 1.2MPa steam in the peeler, and then removed by a dry peeler and a washing machine. Skin dregs are sent to the conveyor belt for manual inspection immediately, and potato slices that are not suitable for processing due to mildew, green, low peeling rate, mechanical damage or other diseases are removed; in a standardized slicer, the potatoes are cut into The 10mm thick slices are continuously sprayed with water through the sprinklers installed on the conveying line to keep the surface of the potatoes moist. Put the potato chips into the blanching machine, after blanching at 65°C for 15 minutes, wash the precooked potato chips with cold water t...

Embodiment 2

[0057] The production method of the whole potato powder of high potato dietary fiber content comprises the following steps:

[0058] (1) Destone and clean the potatoes, and steam peel them: send them into a steam peeler, and the potato skins will burst open through the instantaneous action of 1.6MPa steam in the peeler, and then removed by a dry peeler and a washing machine. Skin dregs are sent to the conveyor belt for manual inspection immediately, and potato slices that are not suitable for processing due to mildew, green, low peeling rate, mechanical damage or other diseases are removed; in a standardized slicer, the potatoes are cut into The 15mm thick slices are continuously sprayed with water through the sprinklers installed on the conveying line to keep the surface of the potatoes moist. Send the potato chips into the blanching machine, after blanching at 75°C for 25 minutes, then wash the precooked potato chips with cold water, so that the center temperature of the pot...

Embodiment 3

[0064] The production method of the whole potato powder of high potato dietary fiber content comprises the following steps:

[0065] (1) Destone and clean the potatoes, and steam peel them: send them into a steam peeler, and the potato skins will burst open through the instantaneous action of 1.2MPa steam in the peeler, and then removed by a dry peeler and a washing machine. Skin dregs are sent to the conveyor belt for manual inspection immediately, and potato slices that are not suitable for processing due to mildew, green, low peeling rate, mechanical damage or other diseases are removed; in a standardized slicer, the potatoes are cut into The 10mm thick slices are continuously sprayed with water through the sprinklers installed on the conveying line to keep the surface of the potatoes moist. Put the potato chips into the blanching machine, after blanching at 65°C for 15 minutes, wash the precooked potato chips with cold water to lower the center temperature of the potato chip...

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Abstract

The invention discloses a method for producing potato flake with high dietary fiber content. The method comprises the following steps: after the byproduct of wet potato residue generated through flour-residue separation during potato starch production is subject to acid base interaction, oxidation or enzymolysis and micronization, the micronized dietary fiber of potato is mixed with mashed potatoes obtained through steaming, boiling and smashing in a certain content ratio, the mixture is dried through a roller dryer, the moisture content in the product is smaller than or equal to 10 percent, and the potato flake rich in dietary fiber is produced after crushing and sieving. The method of the invention is suitable for being implemented in whole potato processing production enterprises, the produced potato flake is rich in an excess amount of dietary fiber and can be used as an auxiliary material for processing other foods, therefore, the economic value of the byproduct of starch production, i.e., wet potato residue is greatly increased, and pollution to the environment is reduced.

Description

technical field [0001] The invention relates to a production method of whole potato flour, in particular, the wet potato residue produced in the process of producing potato starch is purified and miniaturized, kneaded into the whole flour production process, and steamed and mashed The mashed potatoes are mixed together, dried with a drum dryer, crushed, sieved and packaged to produce a production method of potato flour with high dietary fiber content. Background technique [0002] Potatoes are one of the four major crops in the world, and China is a major producer. According to statistics, China's planting area is about 4.88 million hectares (73.2 million mu), accounting for 25% of the world and 60% of Asia, with a total output of 70 million tons. More than 20% of the world and 70% of Asia. [0003] Potato tubers are an important raw material for producing starch. Potato starch has the characteristics of large particles, low gelatinization temperature, high paste viscosity ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23L1/2165A23L19/15
Inventor 黄立新赵璧秋邓广华杨晓泉徐洋肖湘
Owner 广州华糖食品有限公司
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