Method for preventing monocrystal blades from having mixed crystal defects

A single crystal blade and miscellaneous crystal technology is applied in the field of preventing miscellaneous crystal defects in single crystal blades, which can solve the problems of forming miscellaneous crystals, difficulty in producing single crystal castings, new grain growth, etc., so as to improve the yield and suppress miscellaneous crystals. Defects, the effect of simple operation

Inactive Publication Date: 2011-08-31
江苏中欧材料研究院有限公司 +1
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  • Abstract
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  • Claims
  • Application Information

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Problems solved by technology

[0002] With its unique characteristics of small size, light weight, high power, quick start, and less auxiliary equipment, gas turbines have first been widely used in the field of aero-engines. In order to improve the functions and efficiency of aero-engines, people have successfully used high-temperature alloys to direct The solidification technology makes the turbine blades into a single crystal form, which increases the high-temperature working life of the blades dozens of times. With the continuous advancement of gas turbine technology, gas turbines that were originally only used in the aviation field have been used in electric power, transportation, ships, and tanks. Petroleum, chemical, municipal, textile and many other fields have been widely used. In

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  • Method for preventing monocrystal blades from having mixed crystal defects
  • Method for preventing monocrystal blades from having mixed crystal defects
  • Method for preventing monocrystal blades from having mixed crystal defects

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Embodiment

[0015] Apply the present invention to a single crystal blade ( image 3 ), the blade material is superalloy CMSX-4, and the raw material of the ceramic fiber insulation block is the SILCASTACK-160 ceramic fiber module produced by SILCA Service- und Vertriebsgesellschaft fuer Daemmstoffe mbH, with a temperature resistance of 1600°C and a thermal conductivity of 0.31 W at 1250°C / (mK). In the preparation process of the aluminum oxide formwork for the blade, the first seven layers of the single crystal blade formwork are prepared according to the conventional investment casting process; the U-shaped inner cavity of the insulation block is prefabricated according to the outer shape of the formwork at the edge plate of the blade at this time, and made The insulation block can cover all positions of the edge plate formwork, and the thickness of the insulation block is 3-5mm; then use the shell slurry as the adhesive to bond the insulation block to the outside of the edge plate formw...

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Abstract

The invention relates to the field of directional solidification of alloys, particularly relates to a method for preventing monocrystal blades from having mixed crystal defects. The method is characterized in that in the process of preparing an investment casting mould case for monocrystal blade production, a ceramic fiber insulation block is implanted into the position on a mould case at a blademargin plate at which is easy to have mixed crystal defects, the ceramic fiber insulation block is prefabricated into a U-shaped block according to the shape of the mould case at the blade margin plate, and a U-shaped cavity of the ceramic fiber insulation block contains all mould cases at the blade margin plate. The method disclosed by the invention has the advantages that through using the characteristics that the thermal conductivity of the ceramic fiber insulation block is extremely low, the liquidus temperature TL-isotherm form (see Figure 2) generated when a solidification front reachesthe monocrystal blade margin plate in the process of alloy solidification at the monocrystal blade margin plate is controlled reasonably, so that when the margin plate is close to a directional solidification thermal baffle plate area, the heats are mainly outputted by a monocrystal blade body, and the spontaneous nucleation at the margin plate is avoided, thereby ensuring the smooth growth of monocrystals.

Description

technical field [0001] The invention relates to the field of directional solidification of alloys, in particular to a method for preventing miscellaneous crystal defects in single crystal blades. Background technique [0002] With its unique characteristics of small size, light weight, high power, quick start, and less auxiliary equipment, gas turbines have first been widely used in the field of aero-engines. In order to improve the functions and efficiency of aero-engines, people have successfully used high-temperature alloys to direct The solidification technology makes the turbine blades into a single crystal form, which increases the high-temperature working life of the blades dozens of times. With the continuous advancement of gas turbine technology, gas turbines that were originally only used in the aviation field have been used in electric power, transportation, ships, and tanks. Petroleum, chemical, municipal, textile and many other fields have been widely used. In t...

Claims

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Application Information

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IPC IPC(8): B22D27/04C30B11/00C30B29/52
Inventor 吴强马德新赵玉涛孙少纯张钊
Owner 江苏中欧材料研究院有限公司
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