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Alloy steel support roll of rolling mill and manufacturing process thereof

A manufacturing process and support roll technology, which is applied in the direction of manufacturing tools, metal rolling, metal rolling, etc., can solve the problems of high and low wear resistance, and achieve the effect of high hardness and wear resistance

Active Publication Date: 2013-02-13
JIANGYIN RUNYUAN MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But to sum up, there are only three issues: one is the level of wear resistance, the other is the depth of the effective hardened layer, and the third is the size of the crack resistance (including resistance to peeling)
However, it is difficult to meet the above requirements with the support rollers manufactured by the prior art

Method used

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  • Alloy steel support roll of rolling mill and manufacturing process thereof
  • Alloy steel support roll of rolling mill and manufacturing process thereof
  • Alloy steel support roll of rolling mill and manufacturing process thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] One of embodiment of the present invention is a kind of alloy steel back-up roll of rolling mill, in the alloy steel back-up roll of this rolling mill, the alloy steel contains following composition: by weight percentage, the content of carbon (C) is 0.45%, silicon ( Si) content is 1.6%, manganese (Mn) content is 1.75%, chromium (Cr) content is 1.6%, molybdenum (Mo) content is 0.25%, nickel (Ni) content is 0.5%, vanadium ( The content of V) is 0.08%, the content of niobium (Nb) is 0.06%, and the content of sulfur (S) and phosphorus (P) is less than or equal to 0.025%.

[0031] The technical solution of the present invention also provides a manufacturing process for producing alloy steel backup rolls of rolling mills using the above-mentioned alloy components. The manufacturing process includes a smelting process, a forging process and a heat treatment process. The process steps of the above-mentioned process are:

[0032] The first step: smelting process, the smelting p...

Embodiment 2

[0047] One of embodiment of the present invention is a kind of alloy steel back-up roll of rolling mill, contains following composition in the alloy steel back-up roll of this rolling mill: by weight percentage, the content of carbon (C) is 0.55%, silicon ( Si) content is 1.8%, manganese (Mn) content is 1.85%, chromium (Cr) content is 1.8%, molybdenum (Mo) content is 0.35%, nickel (Ni) content is 0.5%, vanadium ( The content of V) is 0.10%, the content of niobium (Nb) is 0.08%, and the content of sulfur (S) and phosphorus (P) is less than or equal to 0.025%.

[0048] The technical solution of the present invention also provides a manufacturing process for producing alloy steel backup rolls of rolling mills using the above-mentioned alloy components. The manufacturing process includes a smelting process, a forging process and a heat treatment process. The process steps of the above-mentioned process are:

[0049] The first step: smelting process, the smelting process adopts int...

Embodiment 3

[0059] One of embodiment of the present invention is a kind of alloy steel back-up roll of rolling mill, in the alloy steel back-up roll of this rolling mill, the alloy steel contains following composition: by weight percentage, the content of carbon (C) is 0.5%, silicon ( Si) content is 1.7%, manganese (Mn) content is 1.80%, chromium (Cr) content is 1.7%, molybdenum (Mo) content is 0.30%, nickel (Ni) content is 0.5%, vanadium ( The content of V) is 0.09%, the content of niobium (Nb) is 0.07%, the content of aluminum (Al) is 0.0225%, and the content of sulfur (S) and phosphorus (P) is less than or equal to 0.025%.

[0060] The technical solution of the present invention also provides a manufacturing process for producing alloy steel backup rolls of rolling mills using the above-mentioned alloy components. The manufacturing process includes a smelting process, a forging process and a heat treatment process. The process steps of the above-mentioned process are:

[0061] The firs...

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Abstract

The invention discloses an alloy steel support roll of a rolling mill and a manufacturing process thereof. The alloy steel in the alloy steel support roll of a rolling mill comprises the metal elements such as silicon, manganese, chromium, molybdenum, nickel, vanadium, niobium and the like; the carbon content is 0.45-0.55%; and the contents of sulphur and phosphorous are both less than or equal to 0.025%. The manufacturing method comprises a smelting process, a forging process and a heat treatment process, wherein the heat treatment process comprises an after-forging heat treatment process, a preparation heat treatment process, a quenching heat treatment process and a final annealing process. A power-frequency electromagnetic induction heating device and a water spraying device are adopted in the quenching heat treatment process. Through the improvement of the material, namely the heat treatment process, the continuous rolling time of the support roll can be prolonged by over 2 hours; the surface hardness, quenching depth, surface wear-resisting property and the capability resisting accidents such as fracture and the like are obviously improved; the comprehensive performance is obviously improved; the wear of the support roll is reduced; and the roll exchange frequency is obviously reduced.

Description

technical field [0001] The invention relates to a support roll used in metal cold rolling and / or hot rolling equipment, in particular to an alloy steel support roll of a rolling mill and a manufacturing process thereof. Background technique [0002] Prior Art In the metal cold rolling production process, the back-up roll is the main support structure of the rolling mill. Due to the material problems of the back-up roll itself and the harsh working environment, the back-up roll often fails or even is scrapped. Such as: excessive wear, cracks or even breakage of the support roller. But to sum up, there are only three issues: one is the level of wear resistance, the other is the depth of the effective hardened layer, and the third is the size of the crack resistance (including resistance to spalling). Therefore, in order to improve the service life of the cold support roll, firstly, the support roll must have a suitable material with high wear resistance; The roll surface mus...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21B29/00C22C38/58
Inventor 曹伟
Owner JIANGYIN RUNYUAN MACHINERY
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