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Aluminum and aluminum alloy continuous solidification and semi-solid forming process

A semi-solid forming, aluminum alloy technology, applied in the fields of metal smelting, ingot casting and plastic deformation processing, can solve the problems of large fluctuation of product performance, impossible to produce wire billets, complex production process, etc., to achieve compact structure, process waste and The effect of less geometric waste and high product purity

Inactive Publication Date: 2012-01-25
JIANGSU SHENGTIAN IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the production process of domestic and foreign aluminum and aluminum alloy "pipes, rods, wires, and profile products" is complicated, and the investment in equipment is huge; generally, "melting, ingot casting, rolling" or "melting, ingot casting, extrusion" are adopted. , or "continuous casting and rolling", or "smelting, drawing casting" and other processes, not only high energy consumption, low yield, but also poor comprehensive performance (mechanical and electrical properties) of the product, large fluctuations in product performance, and production costs higher
[0003] For the production process of aluminum and aluminum alloy wire blanks, generally only products with specifications of ∮8~∮16mm can be produced, and it is almost impossible to produce wire blanks with specifications below ∮8mm

Method used

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  • Aluminum and aluminum alloy continuous solidification and semi-solid forming process
  • Aluminum and aluminum alloy continuous solidification and semi-solid forming process

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Embodiment Construction

[0025] Such as figure 1 As shown, the production process of the present invention includes melting and heat preservation treatment of aluminum and aluminum alloy, melt casting, CASTEX forming, wire rod cooling and wire rod take-up. Concrete production steps of the present invention are as follows:

[0026] 1) Transfer the aluminum or aluminum alloy ingot to the preheating box to preheat to 240℃~260℃;

[0027] 2) Put the ingot into the heating furnace of the automatic feeding device, heat it to 660°C-720°C, and fill the heating furnace with protective gas during the heating process to prevent the aluminum and aluminum alloy metal melt from being polluted;

[0028] 3) Liquid aluminum or aluminum alloy flows into the sprue of the forming main machine through the liquid injection pipe of the automatic feeding device;

[0029] 4) The DZJ-460 forming main machine makes liquid aluminum or aluminum alloy into wire, and uses a forced circulation water cooling system to cool during th...

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PUM

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Abstract

The invention relates to a metal melting, ingot casting and plastic deformation processing process in the production field of aluminum and aluminum alloy pipe, bar, wire and section products. The invention provides a brand new metal solidification and semi-solid forming process for producing aluminum and aluminum alloy pipe, bar, wire and section products. The metal continuous solidification and semi-solid forming process provided by the invention is a new process for metal processing and forming based on the conform technology and combines casting and extrusion. In the forming process, a metal material is subjected to a crystallization solidification and plastic deformation process which is a combination of forced feeding and densification process under high pressure; and the expansion energy provided by external pressure increases the nucleation rate of the material, so that the material tissue is refined and is favorable for improving the electromechanical comprehensive performance of the aluminum and aluminum alloy products.

Description

technical field [0001] The invention relates to metal smelting, ingot casting and plastic deformation processing technology in the production field of aluminum and aluminum alloy "pipes, rods, wires and profile products". Background technique [0002] At present, the production process of domestic and foreign aluminum and aluminum alloy "pipes, rods, wires, and profile products" is complicated, and the investment in equipment is huge; generally, "melting, ingot casting, rolling" or "melting, ingot casting, extrusion" are adopted. , or "continuous casting and rolling", or "smelting, drawing casting" and other processes, not only high energy consumption, low yield, but also poor comprehensive performance (mechanical and electrical properties) of the product, large fluctuations in product performance, and production costs higher. [0003] For the production process of aluminum and aluminum alloy wire blanks, generally only products with specifications of ∮8~∮16mm can be produc...

Claims

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Application Information

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IPC IPC(8): B22D11/06B22D11/10
Inventor 叶飞
Owner JIANGSU SHENGTIAN IND
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