Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Manufacture process for composite heat insulation material

A technology of production process and process steps, which is applied in the field of composite thermal insulation materials, can solve problems such as complex processing technology, difficulty in avoiding chemical pollution, inability to achieve a good thermal insulation effect, etc., to achieve rich raw material resources, rich designs and styles, and market demand Potentially great effect

Inactive Publication Date: 2012-09-05
河北兴瑞羽绒制品有限公司
View PDF0 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Cotton, hemp and other products currently on the market are natural products, but their thermal insulation coefficient is low. When the weather is very cold, they cannot play a good thermal insulation effect.
Although natural products such as down and cashmere can achieve a certain degree of warmth retention, they are limited in quantity and the processing technology is still very complicated. After the products are produced, they are too fluffy, which affects the appearance of the products, such as down jackets, etc., and their market prices are often high. extremely unstable
Feather is an agricultural and sideline product and is the best thermal insulation material in the world. It has the advantages of lightness, softness, and fluffiness. However, feathers have always been used as fillers for clothing and bedding. The style is limited and it is very inconvenient to wash
Moreover, there will be more or less feather odor left on the down, and sometimes it will reveal an uncomfortable odor.
[0004] Although artificial synthetic fibers are low in price, they also have low thermal insulation coefficient and poor thermal insulation effect, and most of them are chemical products, so it is difficult to avoid chemical pollution in the production process

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Manufacture process for composite heat insulation material
  • Manufacture process for composite heat insulation material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] 1: After washing, disinfecting, drying, and loosening the feathers mainly of ducks or geese, the feather shafts and feather silks are separated: the feather silks on the feathers are separated from the feather shafts, and the feathers are separated. Silk is collected and feather shaft is removed; Described separation process can take artificial mode or other modes;

[0028] 2: Open the hot-melt fiber and polyester staple fiber separately through the textile opener, and mix the two according to the weight ratio of 16:10;

[0029] 3: Mix the feathers collected after separation with the fibers mixed in the second step. The mixing ratio depends on the content of the feathers required by the finished product, and then mix them evenly with a mixer and remove some impurities, including residual Feather shafts and other non-feather residues, the intermediate product obtained in this step is called feather mixed fiber;

[0030] 4: Spread the above-mentioned feather silk mixed f...

Embodiment 2

[0035] 1: After washing, disinfecting, drying, and loosening the feathers of animal feathers, mainly ducks and geese, the feather shafts and feather silks are separated: the feather silks on the feathers are separated from the feather shafts, The feathers are collected and the feather shafts are removed; the separation process can be done manually or in other ways;

[0036] 2: Open the hot-melt fiber and polyester staple fiber separately through the textile opener, and mix the two according to the weight ratio of 17:12;

[0037] 3: Mix the feathers collected after separation with the fibers mixed in the second step. The mixing ratio depends on the content of the feathers required by the finished product, and then mix them evenly with a mixer and remove some impurities, including residual Feather shafts and other non-feather residues, the intermediate product obtained in this step is called feather mixed fiber;

[0038] 4: Spread the above-mentioned feather silk mixed fiber at...

Embodiment 3

[0043] 1: After washing, disinfecting, drying, and loosening the feathers of animal feathers, mainly ducks and geese, the feather shafts and feather silks are separated: the feather silks on the feathers are separated from the feather shafts, The feathers are collected and the feather shafts are removed; the separation process can be done manually or in other ways;

[0044] 2: Open the hot-melt fiber and polyester staple fiber separately through the textile opener, and mix the two according to the weight ratio of 19:15;

[0045]3: Mix the feathers collected after separation with the fibers mixed in the second step. The mixing ratio depends on the content of the feathers required by the finished product, and then mix them evenly with a mixer and remove some impurities, including residual Feather shafts and other non-feather residues, the intermediate product obtained in this step is called feather mixed fiber;

[0046] 4: Spread the above-mentioned feather silk mixed fiber at ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
thicknessaaaaaaaaaa
melting pointaaaaaaaaaa
Login to View More

Abstract

The invention relates to a manufacture process for a composite heat insulation material, which has the steps that: 1, feather is firstly washed by water, sterilized, dried and loosened, and then, feather stems and feather silks are separated; 2, meldable fibers and polyester staple fibers are loosened and are mixed according to a weight ratio of 16 to 19 / 10 to 15; 3, the processed feather silks and the fibers mixed in the second step are mixed and are uniformly mixed through a stirring machine, and in addition, some impurities are removed; 4, the feather silk mixed fibers are sewed into blocky materials by duck down threads via a patterning machine; 5, then, the sewed feather silk mixed fibers are processed into thin sheets with the thickness being 0.3mm to 0.5mm through a carding machine, and the impurities are removed for a second time; 6, the feather silk mixed fibers are overlapped and paved layer by layer by a net paving machine; and 7, the feather silk mixed fibers are baked by an infrared baking oven, the baking temperature is set to 100 DEG C to 140 DEG C, and in addition, the cutting treatment is carried out, so the initial product breadth maintains the constant value. The composite heat insulation material has good heat insulation performance, the environment is protected, the spinnability and the shearing performance are realized, the price is relatively low, the raw material resources are rich, and the market demand potential is huge.

Description

technical field [0001] The invention relates to a manufacturing process of a composite heat-preserving material made of animal feathers (mainly ducks and geese) with feather rods removed as main materials. Background technique [0002] At present, thermal insulation materials can be divided into two types, natural fibers and artificial chemical fibers (commonly known as chemical fibers). Natural thermal insulation materials are mainly animal hair such as down, cashmere, camel hair, silk, etc., and plant fibers such as cotton and hemp. Artificial compounds are mainly based on oil and other extracts, such as silk cotton. [0003] Although products such as cotton and hemp on the market are natural products, their warmth retention coefficient is low, and when the weather is very cold, they cannot play a good heat preservation effect. Although natural products such as down and cashmere can achieve a certain degree of warmth retention, they are limited in quantity and the proces...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): D04H1/4382D04H1/4266D04H1/541D04H1/556D04H1/70D06C13/12
Inventor 李亚军司仁杰
Owner 河北兴瑞羽绒制品有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products