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Modified polypropylene inner container precision cutting processing technique

A cutting and polypropylene technology, applied in the field of precision cutting and processing technology of modified polypropylene liner

Active Publication Date: 2012-02-15
SHANDONG LINUO PARADIGMA
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, it is still difficult to perform precision cutting on plastic parts at present, because the material of plastic parts has its special properties, that is, the softening point and melting point are relatively low, and the heat generated by general cutting is enough to make it soften and deform or even partially melt
Not only is it difficult to guarantee the accuracy of dimensions, but it is also difficult to guarantee the surface quality
[0003] This problem is particularly prominent in the solar energy industry. Once the plastic liner has poor dimensional accuracy or large burrs or poor surface quality, the direct consequence is that it will cause problems during use. water tank leaking
At present, most of the machining methods used in this industry in China only have one process of drilling, so it is difficult to guarantee the dimensional accuracy, which will cause problems in the future.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0020] a. Hole forming: Use forming tool to drill at the calibrated hole forming position, the tool speed is controlled at 300~370r / min, and the margin is 0.9~1.5mm;

[0021] b. cooling;

[0022] c. Fine reaming: the hole formed in step a is finished with a reamer to remove burrs and leave a margin of 0.3~0.5mm;

[0023] d. Use sandpaper with a grain size greater than or equal to 600 mesh to grind the holes after the fine reaming, and grind off the remaining margin after the fine reaming.

[0024] Regarding the selection of the tool speed in step a and step b, you should try to control the tool speed not to exceed 360r / min. It will not have a great impact if it is slightly larger within the controllable range, such as 370r / min. Softens the modified polypropylene, causing deformation of the formed pores. But it should not be too small. If it is too small, the tool may not be able to cut, and the damping will be large. The more suitable cutting speed is 360r / min, and it is not...

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Abstract

The invention discloses a modified polypropylene inner container precision cutting processing technique. The modified polypropylene inner container precision cutting processing technique comprises the following steps: a, pore-forming: drilling a pore at a calibrated hole-forming position by using a forming tool, controlling a tool rotary speed at 300-370 revolution per min (rpm), allowing a margin of 0.9-1.5 mm; b, cooling; c, finely reaming: finely processing the pore formed in the step a by using a reamer to remove burr, allowing the margin of 0.3-0.5 mm; d, grinding the finely reamed pore by using an abrasive paper with a sand fineness more than or equal to 600 meshes, grinding to cut the margin allowed after the finely reaming. By using the cutting processing technique provided by theinvention, the processing precision is high, and the product defect is hard to appear.

Description

technical field [0001] The invention relates to a precision cutting process for a modified polypropylene liner, wherein the inner liner is more specifically a solar water heater liner. Background technique [0002] In recent years, there have been plastic liner water tanks in domestic ordinary direct-plug non-pressurized solar water heaters. Generally, a water tank has 10-30 vacuum nozzles. The plastic liner can only be made into a "bottle-shaped" container with one opening in blow molding to form a blank. Generally, holes cannot be formed directly during the blank molding process. The 10-30 vacuum nozzles mentioned above can only Holes are formed by subsequent machining. According to technical requirements, the size of the nozzle must be relatively accurate, the tolerance range is small, the surface roughness after processing is small, and there are no burrs. However, it is still difficult to precisely cut plastic parts at present, because the material of plastic parts h...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B26F1/16B24B1/00
Inventor 闫芳冯红旭孔维忠
Owner SHANDONG LINUO PARADIGMA