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Plunger type equal-liquid-level pressure amorphous strip maker

An amorphous belt-making machine and plunger-type technology, which is applied in the field of belt-making equipment for manufacturing amorphous alloys or amorphous nanocrystalline soft magnetic alloys, can solve problems such as equipment debugging, not yet running, and unstable roll gaps. , to achieve the effect of maintaining uniformity

Inactive Publication Date: 2012-03-28
TENGZHOU GAOKEKANGNA ALLOY MATERIAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

but is not currently running
In 2009, a company in Beijing also introduced this technology, but the equipment is still being debugged
Since the molten steel contact part is made of graphite, the molten steel has a large corrosion of graphite, and a large amount of carbon dissolved in the molten steel will pollute the molten steel and affect the magnetic properties of the amorphous strip
Due to the use of induction heating to remelt the master alloy in the nozzle package, there is also the problem of unstable roll gap. At present, this technology is not yet mature.

Method used

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  • Plunger type equal-liquid-level pressure amorphous strip maker
  • Plunger type equal-liquid-level pressure amorphous strip maker
  • Plunger type equal-liquid-level pressure amorphous strip maker

Examples

Experimental program
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Effect test

specific Embodiment 1

[0055] Device parameters

[0056] Non-vacuum induction furnace: loading capacity 200kg

[0057] Nozzle package parameters: volume 12x16x45cm material: silicon carbide

[0058] Nozzle material: BN

[0059] Stopper rod: made of wood sticks with moderate density, baked at 200 degrees Celsius for 48 hours, coated with silicon melt + zircon powder, and then baked at 200 degrees Celsius for 48 hours, size: φ11x50cm

[0060] Cooling roll material: CrZrCu Size: φ60x20cm

[0061] Cooling water pressure: 1.8MPa

[0062] Spray tape grade: 1K107

[0063] Master alloy composition Cu1.3Si7.72B1.99Nb5.5Fe

[0064] Design spray tape size thickness 25μm width 20mm

[0065] Nozzle size mouth slit width 0.5mm length 20mm

[0066] Cooling roll speed 32m / s

[0067] Operation: Manual

[0068] Inspection: water pressure, cooling roll speed, stopper rod displacement, intermediate frequency power supply for furnace turning action

[0069] Furnace loading: make 200kg master alloy less than 8c...

specific Embodiment 2

[0079] Spray tape grade: 2605S-2

[0080] Master alloy composition: Si5.14B2.65Fe

[0081] Density: 7.18g / cm 3

[0082] Design spray tape size: 25μm wide 100mm

[0083] Nozzle size: nozzle width 0.5mm length 100mm

[0084] Cooling roll speed: 32m / s

[0085] Operation: Manual

[0086] Related operations are the same as spraying 1K107

[0087] Regarding the difference:

[0088] The pouring temperature is 1380°C

[0089] Nozzle liquid level control 42cm

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Abstract

The invention discloses a plunger type equal-liquid-level pressure amorphous strip maker. According to the invention, liquid level height is used to generate pressure (0.3-0.4kg / cm<2>) so as to make an amorphous or amorphous nanocrystalline strip (less than 30 mu m), and a movable plunger is used to keep the liquid level height. The plunger type equal-liquid-level pressure amorphous strip maker comprises a non-vacuum induction furnace (71), a pressure sensor (72), a molten steel tank (73), a liquid level height gauge (74), a nozzle bag (75), a heating globar (76), a cooling roller (77), a plunger (78), a plunger lifting rod (79), a magnetic scale (710) and a lifting motor (711). The plunger type equal-liquid-level pressure amorphous strip maker has the characteristics of accurate pressure and convenience in operation, and has the advantages of low cost and high yield as compared with a strip injection machine using gas to apply pressure.

Description

technical field [0001] The invention relates to a tape-making device for manufacturing amorphous alloy or amorphous nano-crystalline soft magnetic alloy, in particular to a plunger type equal liquid level pressure amorphous tape-making machine. Background technique [0002] Since 1960, Professor Guwez in the United States invented the rapid quenching process (cooling speed at 10 6 °C / s) since the preparation of Au-Si series amorphous alloys, due to its microstructure, efficient preparation process, and excellent material properties, it has been paid special attention by material physicists and industry circles. In 1979, Allied-Signal Company of the United States developed the broadband rapid quenching technology of amorphous alloy, which made the large-scale production of amorphous alloy strip possible. In 1989, Allied-Signal Company of the United States had an annual production capacity of 60,000 tons of amorphous strips, of which the representative brand was 2605S-2 and t...

Claims

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Application Information

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IPC IPC(8): B22D11/06B22D11/10
Inventor 郭莉郭婧儒尹娜
Owner TENGZHOU GAOKEKANGNA ALLOY MATERIAL CO LTD
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