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Radiation cross-linked polyetheretherketone extruded insulation aluminum alloy round winding wire and process thereof

A polyether ether ketone, preparation technology, applied in the direction of insulated cables, insulated conductors, conductor/cable insulation, etc., can solve the complex production process, poor performance and mechanical properties of ordinary insulating varnish winding wires, pollution of the environment due to paint mixing, etc. problem, to achieve the effect of saving copper resources, flame retardant insulation stability, and good combustion resistance

Inactive Publication Date: 2014-05-07
JIANGSU YANGHU CABLE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Aiming at the problems of poor performance and mechanical properties of pure aluminum as an electrical product compared with copper conductors, and the problems of complex production process of ordinary insulating varnish winding wires, environmental pollution caused by paint mixing, harmful health and high energy consumption, the present invention provides an irradiated The preparation process of cross-linked polyetheretherketone extruded insulated aluminum alloy round winding wire makes it meet the requirements of electrical equipment on the electrical properties, mechanical properties, high temperature resistance and wear resistance, corrosion resistance, solvent resistance, hydrolysis resistance and scratch resistance of winding wires. , peeling resistance, flame retardant and insulation stability requirements

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Irradiation cross-linked polyetheretherketone extruded insulated aluminum alloy round winding wire, composed of aluminum alloy round wire conductor and first insulating layer and second insulating layer;

[0021] The aluminum alloy round wire conductor is selected: an aluminum alloy round wire with an electric rate of 60% IACS, a tensile strength of 110-130%, and an elongation of 25%;

[0022] The first insulating layer and the second insulating layer are both prepared by adding lubricating polyetheretherketone resin into 4,4'-dihydroxydiphenyl sulfide and mixing uniformly;

[0023] In parts by weight, the lubricating polyetheretherketone resin is 100 parts, and the 4,4'-dihydroxydiphenyl sulfide is 1 part;

[0024] Irradiation cross-linked polyetheretherketone extruded insulated aluminum alloy round winding wire process consists of the following steps:

[0025] (1) Set the preheating temperature within the range of 60°C, and preheat the conductor;

[0026] (2) The in...

Embodiment 2

[0030] Irradiation cross-linked polyetheretherketone extruded insulated aluminum alloy round winding wire, composed of aluminum alloy round wire conductor and first insulating layer and second insulating layer;

[0031] The aluminum alloy round wire conductor is selected: an aluminum alloy round wire with an electric rate of 60% IACS, a tensile strength of 110-130%, and an elongation of 25%;

[0032] The first insulating layer and the second insulating layer are both prepared by adding lubricating polyetheretherketone resin into 4,4'-dihydroxydiphenyl sulfide and mixing uniformly;

[0033] In parts by weight, the lubricating polyetheretherketone resin is 100 parts, and the 4,4'-dihydroxydiphenyl sulfide is 8 parts;

[0034] Irradiation cross-linked polyetheretherketone extruded insulated aluminum alloy round winding wire process consists of the following steps:

[0035] (1) Set the preheating temperature within the range of 70°C, and preheat the conductor;

[0036] (2) The i...

Embodiment 3

[0040] Irradiation cross-linked polyetheretherketone extruded insulated aluminum alloy round winding wire, composed of aluminum alloy round wire conductor and first insulating layer and second insulating layer;

[0041] The aluminum alloy round wire conductor is selected: an aluminum alloy round wire with an electric rate of 60% IACS, a tensile strength of 110-130%, and an elongation of 25%;

[0042] The first insulating layer and the second insulating layer are both prepared by adding lubricating polyetheretherketone resin into 4,4'-dihydroxydiphenyl sulfide and mixing uniformly;

[0043] In parts by weight, the lubricating polyetheretherketone resin is 100 parts, and the 4,4'-dihydroxydiphenyl sulfide is 5 parts;

[0044] Irradiation cross-linked polyetheretherketone extruded insulated aluminum alloy round winding wire process consists of the following steps:

[0045] (1) Set the preheating temperature within the range of 65°C, and preheat the conductor;

[0046] (2) The i...

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Abstract

The invention discloses a radiation cross-linked polyetheretherketone extruded insulation aluminum alloy round winding wire, which consists of an aluminum alloy round wire conductor, a first insulation layer and a second insulation layer. Meanwhile, the invention discloses a process method for the radiation cross-linked polyetheretherketone extruded insulation aluminum alloy round winding wire. The process method comprises the following steps of: preheating the conductor, performing double-layer extrusion cladding to make the first insulation layer and the second insulation layer arranged on an aluminum alloy round wire, performing radiation cross-linking by using an electron accelerator, and cooling the insulation layers in a section gradient decreasing cooling mode. The aluminum alloy winding wire prepared by the technical scheme does not react with other common chemical medicines, has corrosion resistance close to that of nickel steel, is halogen-free and non-toxic, has high flame resistance, completely meets the requirement of related electric equipment such as a large transformer, a motor, an electromagnet and the like on the high electric property, mechanical property, high-temperature resistance, wear resistance, corrosion resistance, solvent resistance, hydrolysis resistance, scratch resistance, peeling resistance, flame retardance, insulation stability and long-life performance of the winding wire, ensures that large equipment is lightweight, saves copper resources, and is low-carbon and environment-friendly.

Description

technical field [0001] The invention relates to a preparation process of radiation cross-linked polyether ether ketone extruded insulated aluminum alloy round winding wires suitable for large-scale transformers, motors, electromagnets and other related electrical equipment. Background technique [0002] my country is a country rich in aluminum ore resources and rare earth resources. According to relevant parties, the aluminum ore reserves are 3 billion tons, accounting for 12% of the world's total. Due to the poor mechanical properties and corrosion resistance of pure aluminum, the windings of large-scale transformers, motors and other equipment in my country are still dominated by copper winding wires, and the proportion of aluminum rate winding wires is very small. It is particularly important to develop and apply aluminum alloy winding wires to realize "substituting aluminum for copper" and realizing resource substitution. With the rapid development of my country's natio...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01B7/00H01B7/02H01B13/14
Inventor 窦建忠袁选良杨华礼
Owner JIANGSU YANGHU CABLE
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