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Fiber composite core rod with improved performances for overhead wire and preparation method thereof

A fiber composite mandrel and overhead wire technology, which is used in cable/conductor manufacturing, power cables, electrical components, etc. Effects of thermal aging, excellent high temperature resistance, and low manufacturing cost

Active Publication Date: 2013-09-04
SHENZHEN YONGGUI TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0013] The technical problem to be solved by the present invention is to overcome the defects of the existing carbon fiber composite mandrels, such as high cost, limited sources of materials, low heat resistance, and poor interface of composite materials, and provide a low manufacturing cost, high cost performance, Composite mandrel with excellent mechanical, thermal and thermal aging, creep properties and preparation method thereof

Method used

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  • Fiber composite core rod with improved performances for overhead wire and preparation method thereof
  • Fiber composite core rod with improved performances for overhead wire and preparation method thereof
  • Fiber composite core rod with improved performances for overhead wire and preparation method thereof

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Embodiment Construction

[0043] See figure 1 The present invention proposes a fiber composite core rod for overhead conductors with improved performance, which includes a continuous basalt fiber roving 1 and an epoxy resin portion 2 formed around the continuous basalt fiber roving 1 by uniform impregnation.

[0044] The aforementioned continuous basalt fiber non-twisted roving 1, with a fiber diameter of 7um and a linear density of 300-500tex, is used to improve the temperature characteristics and mechanical properties of the core rod.

[0045] The continuous basalt fiber untwisted roving 1 passes through nano-SiO 2 Perform surface roughening treatment. The above nano SiO 2 It is used to enhance the interface performance of continuous basalt fiber roving 1.

[0046] Basalt fiber has a wide range of sources and excellent material quality. As a reinforcing phase of composite materials, it has obvious cost-effective advantages compared with carbon fiber.

[0047] The following table is the comparison of the phys...

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Abstract

The invention relates to a fiber composite core rod with improved performances for an overhead wire, comprising continuous basalt fiber twistless roving and an epoxy resin part, wherein the epoxy resin part is formed at the periphery of the continuous basalt fiber twistless roving by uniform dipping;The composite core rod is prepared by the following steps of: (1) using a coupling agent to carry out surface treatment on nano SiO2; (2) preparing infiltrate of the nano SiO2, and using the infiltrate of the nano SiO2 to carry out surface roughening and lipophilicity modification and treatment on the continuous basalt fiber twistless roving; (3) using the coupling agent to carry out surface treatment on calcium carbonate whiskers and square zinc oxide whiskers; (4) preparing epoxy resin dipping solution and conveying the continuous basalt fiber twistless roving into the epoxy resin dipping solution for full dipping; and (5) treating the continuous basalt fiber twistless roving by adopting a pulling-extruding process. The fiber composite core rod has the advantages of low manufacturing cost, higher cost performance, and excellent mechanization, heating and heat ageing resistance and creepage performances.

Description

Technical field [0001] The invention relates to a fiber composite core rod of an overhead wire for power transmission, in particular to a composite core rod with low manufacturing cost, high cost performance, excellent mechanical, thermal, thermal aging, and creep properties, and preparation thereof method. Background technique [0002] Overhead wires are also called expansion wires. The existing overhead wire is a carbon fiber composite core overhead wire, and its structure is: the center is a carbon fiber composite core rod, and the periphery is a trapezoidal soft aluminum wire concentrically twisted with the carbon fiber composite core rod. [0003] The cross section of the carbon fiber composite core rod is circular, and the longitudinal direction is a uniform round rod structure. The carbon fiber composite core rod is divided into a two-layer structure carbon fiber composite core rod and a three-layer structure carbon fiber composite core rod. [0004] In the two-layer struct...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01B9/00H01B13/00
Inventor 颜明赵燕代金涛刘连元闻期洋吴永然郑京红邓任作刘军曾永民卢供华唐桥梁王硕峰刘辉申芝兰
Owner SHENZHEN YONGGUI TECH CO LTD