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Synthetic and compounding method for polycarboxylic acid water reducer with adjustable adaptability

A technology of polycarboxylic acid and water reducer, which is applied in the field of preparation of compound polycarboxylate water reducer, which can solve the problems of inadaptability of water reducer cement varieties, limitation of water reducer adaptability, concrete slump, Water-reducing rate and compressive strength are unqualified to achieve the effect of increasing water-reducing rate, increasing ratio, and increasing adaptability

Active Publication Date: 2012-06-13
中铁工程检测咨询有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] According to on-site use and testing, the existing polycarboxylate water reducer has a relatively concentrated molecular weight distribution due to the preparation process, that is, a narrow range of molecular weight distribution, which limits the adaptability of this type of water reducer, resulting in Defects that cannot be adapted to cement varieties that are more picky about water reducing agents
Reluctantly using this type of water reducing agent will eventually lead to unqualified indicators such as concrete slump, water reducing rate and compressive strength

Method used

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  • Synthetic and compounding method for polycarboxylic acid water reducer with adjustable adaptability
  • Synthetic and compounding method for polycarboxylic acid water reducer with adjustable adaptability
  • Synthetic and compounding method for polycarboxylic acid water reducer with adjustable adaptability

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preparation example Construction

[0018] 1. The preparation method of polycarboxylic acid mother liquor X: Add modified polyether and pure water into a 1000L reaction kettle, stir evenly and heat to 60°C, add initiator aqueous solution A, and feed for the first time after 5 minutes, that is, add different Saturated acid aqueous solution (B solution) and reducing agent and molecular weight modifier aqueous solution (C solution), and then carry out feeding once every 30min, each feeding amount is shown in Table 1. Keep the reaction at 60°C, keep the reaction at 60°C for 1.5h, then dilute with pure water, cool down to 40°C, neutralize with 30% liquid caustic soda (such as NaOH) to pH = 6-7 to prepare polycarboxylic acid mother liquor X.

[0019] Table 1: Each feeding amount

[0020] the first time

the second time

the third time

the fourth time

the fifth time

the sixth time

Seventh time

Liquid B (kg)

4

8

12

16

20

24

Liqui...

Embodiment 1

[0042] Add 250kg of pure water to the 1000L reaction kettle, then add 475kg of modified polyether, stir and heat until the polyether is completely dissolved, when the temperature rises to 60°C, put in material B, stir for five minutes, and then put in 5min for the first time. Keep the temperature at 60±2°C, and feed once every 30 minutes. See the table below for the feeding method. After the last feeding, keep the temperature for 1.5 hours. After the heat preservation reaction, add 300kg of water to dilute, cool down to 45°C, and add 30% liquid caustic soda (NaOH) neutralized to pH = 6 ~ 7 in the system.

[0043] Table 2: Each feeding amount

[0044] the first time

the second time

the third time

the fourth time

the fifth time

the sixth time

Seventh time

Liquid B (kg)

4

8

12

16

20

24

0

Liquid C (kg)

5.4

10.8

16.2

21.6

27

32.4

37.8

...

Embodiment 2

[0049]Add the modified polyether and pure water into a 1000L reaction kettle, stir evenly and heat to 60°C, add the initiator aqueous solution A solution, add 1 part of unsaturated acid aqueous solution (B solution) and 1 part of reducing agent and molecular weight adjustment at the same time after 5 minutes Agent aqueous solution (C liquid), the polycarboxylate mother liquor Y that the feeding method of continuous titration by peristaltic pump makes. Among them, liquid B was continuously titrated for 3 hours, and liquid C was continuously titrated for 3.5 hours. Keep the reaction at 60°C for 1.5h, then dilute with pure water, cool down to 40°C, and neutralize with 30% liquid caustic soda to pH=6-7.

[0050] Note: Liquid A is made of 4kg of hydrogen peroxide (27.5% concentration, industrial grade) and 20kg of primary water. When the temperature of the solution in the reactor rises to 60°C, put it in at one time, and start to throw in B and C after 5 minutes.

[0051] Liquid B...

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Abstract

The invention discloses a method for preparing a polycarboxylic acid water reducer. According to the method, modified polyether and pure water are added into a reaction vessel, uniformly stirred and heated to a temperature of 60 DEG C; an aqueous solution of an initiator is added in one step; after 5 min, an aqueous solution of unsaturated acid, i.e., solution B, a reducing agent and an aqueous solution of a molecular weight conditioning agent, i.e., solution C are simultaneously added in multiple times; an obtained mixture is maintained at a temperature of 60 DEG C and subjected to a reaction for 1.5 h; a resultant is diluted with pure water and cooled to a temperature of 40 DEG C and is then neutralized with liquid alkali so as to prepare polycarboxylic acid mother liquor X; and the solution B and the solution C are added in a titration mode through a peristaltic pump so as to prepare polycarboxylic acid mother liquor Y; and according to the situation of raw materials of concrete, the mother liquor X and the mother liquor Y are compounded in proportion and adjusted so as to obtain the polycarboxylic acid water reducer. The polycarboxylic acid water reducer prepared by the methodcan effectively improve adaptability of water reducers and serviceability of concrete.

Description

technical field [0001] The invention relates to a preparation method of a cement water reducer, in particular to a preparation method of a composite polycarboxylate water reducer. Background technique [0002] According to on-site use and testing, the existing polycarboxylate water reducer has a relatively concentrated molecular weight distribution due to the preparation process, that is, a narrow range of molecular weight distribution, which limits the adaptability of this type of water reducer, resulting in The defect that the cement varieties that are more picky about the water reducing agent cannot adapt. Reluctantly using this type of water-reducing agent will eventually lead to unqualified indicators such as concrete slump, water-reducing rate, and compressive strength. Contents of the invention [0003] The purpose of the present invention is to provide an adaptable and adjustable polycarboxylate water reducer synthesis and compounding method, to expand the distrib...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B24/26C08F290/06C08F220/06C08F228/02C04B103/30
Inventor 孙坤郭丽蓉马永浪陈润黎欣高红兵杨燕陈曦李元青
Owner 中铁工程检测咨询有限公司