Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Flame-retardant activated carbon fabric and preparation method thereof

The technology of activated carbon cloth and activated carbon layer is applied in the field of flame retardant composite materials and its preparation, which can solve the problems of easily polluting the environment, easily dropping powder particles, affecting product application, etc., achieving good flame retardant performance, simple and convenient use, and preventing mildew. breeding effect

Active Publication Date: 2012-07-04
WUXI DINGHAO NEW MATERIAL SCI RES
View PDF7 Cites 21 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The existing activated carbon cloth adopts the method of hot rolling to thermally compound the activated carbon particles or powder and the hot-melt rubber powder into various cloths. The activated carbon powder in the carbon cloth made by this method is not easy to distribute evenly in the cloth. , the production requires high equipment and is easy to pollute the environment. It is easy to drop powder particles during use. In addition, it does not have a flame-retardant effect; another fiber cloth with activated carbon is synthesized by melting resin slices and activated carbon powder. It is made by spinning, the production process of this kind of activated carbon fiber cloth is cumbersome, the manufacturing cost is high, and the carbon powder is covered by plastic resin, which greatly affects the function of the activated carbon cloth. In addition, the high content of carbon powder will affect the activated carbon cloth. It has high strength and does not have flame retardant properties; there is also a kind of activated carbon powder mixed with adhesive to prepare carbon paste for coating, which is directly coated on the cloth and then dried to form activated carbon cloth. Activated carbon made by this process Cloth often has good bonding fastness between activated carbon powder and cloth surface due to high adhesive content, but the film-forming characteristics of conventional adhesives will weaken the adsorption capacity of activated carbon. Affected, one-time coating will lead to insufficient amount of carbon powder, and activated carbon powder is easy to fall off and crack after multi-layer coating and drying, which will affect the specific application of the product

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Flame-retardant activated carbon fabric and preparation method thereof
  • Flame-retardant activated carbon fabric and preparation method thereof
  • Flame-retardant activated carbon fabric and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] Prepare flame-retardant activated carbon cloth as follows:

[0046] (1) Substrate pretreatment: use an environmentally friendly water-based flame retardant at an area density of 80g / m 2 Spray glue or pad dry on the spunlace non-woven fabric substrate, pretreat the substrate, and obtain a flame-retardant pretreated substrate;

[0047] (2) Preparation of carbon slurry: 60kg of deionized water, particle size of 200-400 mesh, iodine adsorption value of 1150mg / g, specific surface area of ​​1180m 2 After mixing and stirring 15 kg of conductive active bamboo charcoal powder per gram, add 2 kg of water-soluble non-film-forming adhesive, 2 kg of acrylic water-absorbing resin, and 20 kg of modified water-based vinegar-acrylic emulsion in sequence, mix and stir to make the bamboo charcoal powder disperse evenly, and then add dispersing flow Agent 1kg, mixed and stirred, made 100kg activated carbon slurry;

[0048] (3) Preparation of hot-melt adhesive powder slurry: 2.5kg of modi...

Embodiment 2

[0051] Prepare flame-retardant activated carbon cloth as follows:

[0052] (1) Substrate pretreatment: use an environmentally friendly water-based flame retardant at an area density of 150g / m 2 Spray glue or pad dry on the spunlace non-woven fabric substrate, pretreat the substrate, and obtain a flame-retardant pretreated substrate;

[0053] (2) Preparation of carbon slurry: 48kg of deionized water, particle size of 300-500 mesh, iodine adsorption value of 1180mg / g, specific surface area of ​​1200m 2 After mixing and stirring 20kg of conductive active bamboo charcoal powder per gram, add 10kg of water-soluble non-film-forming adhesive, 10kg of acrylic water-absorbing resin, and 2kg of modified water-based vinegar-acrylic emulsion in sequence, mix and stir to make the bamboo charcoal powder disperse evenly, and then add the dispersed flow Agent 10kg, mixed and stirred, made 100kg activated carbon slurry;

[0054] (3) Preparation of hot melt adhesive powder slurry: 10 kg of mo...

Embodiment 3

[0057] Prepare flame-retardant activated carbon cloth as follows:

[0058] (1) Substrate pretreatment: use an environmentally friendly water-based flame retardant at an area density of 100g / m 2 Spray glue or pad dry on the needle-punched non-woven fabric substrate, pretreat the substrate, and obtain a flame-retardant pretreated substrate;

[0059] (2) Preparation of carbon slurry: 33.5kg of deionized water, particle size of 400-600 mesh, iodine adsorption value of 1120mg / g, specific surface area of ​​1150m 2 After mixing and stirring 45kg of wood activated carbon powder per gram, add 6kg of water-soluble non-film-forming adhesive, 5kg of acrylic water-absorbing resin, and 5kg of modified water-based vinegar-acrylic emulsion in turn, mix and stir to make the bamboo charcoal powder disperse evenly, and then add a dispersing flow agent 5.5kg, mixed and stirred to make 100kg activated carbon slurry;

[0060] (3) Preparation of hot melt adhesive powder slurry: 6 kg of modified wa...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Areal densityaaaaaaaaaa
Particle sizeaaaaaaaaaa
Iodine adsorption valueaaaaaaaaaa
Login to View More

Abstract

The invention relates to a flame-retardant activated carbon fabric and a preparation method thereof. The flame-retardant activated carbon fabric is characterized in that an activated carbon layer, a water-based adhesive film layer and a hot-melt adhesive powder particle layer are sequentially covered on a base material which is subjected to flame-retardant treatment. The preparation method comprises the following steps of: spraying or padding the base material with an environment-friendly water-based flame retardant and drying; serially coating a prepared activated carbon paste and a water-based flame-retardant hot-melt adhesive powder particle paste on the base material, and drying to obtain the final product of flame-retardant activated carbon fabric. During the drying process, the water-based adhesive film layer is formed between the carbon layer and the hot-melt adhesive powder particle layer. The preparation method of the flame-retardant activated carbon fabric is simple and environment-friendly, and the product has good flame retardant property. Owing to the good adsorption property of activated carbon, the fabric can remove formaldehyde, benzene, TVOC and other harmful gases in the air. When the fabric is used, the fabric can be cut freely and laminated thermally. The flame-retardant activated carbon fabric is easy and convenient to use and has a wide application range.

Description

technical field [0001] The invention relates to a flame-retardant composite material and a preparation method thereof, in particular to a flame-retardant activated carbon cloth and a preparation method thereof. Background technique [0002] Activated carbon is a new type of environmentally friendly material. It has a strong adsorption capacity for harmful gases in the air. Because of its unique functions, it is applied to various products, handicrafts and other daily necessities. The existing activated carbon cloth adopts the hot rolling method to thermally compound the activated carbon particles or powder and the hot-melt rubber powder into various cloths. The activated carbon powder in the carbon cloth made by this method is not easy to distribute evenly in the cloth. , the production requires high equipment and is easy to pollute the environment. It is easy to drop powder particles during use. In addition, it does not have a flame-retardant effect; another fiber cloth wit...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B32B27/04B32B27/12B32B27/18B32B27/30B32B33/00
Inventor 梁如江张建庆
Owner WUXI DINGHAO NEW MATERIAL SCI RES
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic, Popular Technical Reports.

© 2024 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap|About US| Contact US: help@patsnap.com