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Low-chromium multi-component alloy cast ball and preparation method thereof

A multi-element alloy and casting ball technology is applied in the field of heat treatment process of chromium alloy cast steel and chromium alloy cast iron quenching, which can solve the problems of low impact toughness, high user cost, and low product hardness, so as to improve the impact life of anti-fatigue, Good thermal oxidation stability, solve the effect of poor quality

Inactive Publication Date: 2012-07-04
周丽云
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Problems solved by technology

Chinese patent 200410041736X announced the oil quenching process of high chromium alloy casting balls. The high chromium alloy casting balls and casting segments processed by this process have high hardness, but the product performance is unstable, and the alloy content of high chromium alloy casting balls and casting segments High, high cost, large consumption of chromium resources; low chromium alloy cast balls, low alloy content of casting segments, low cost, but low product hardness, low impact toughness, poor comprehensive mechanical properties, high user cost; low chromium alloy cast balls The cost of the casting section is moderate, but at present, the product is only subjected to a low-temperature tempering treatment at home and abroad, and the as-cast structure cannot be changed, and its comprehensive mechanical properties such as hardness, toughness, and wear resistance are not ideal.

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  • Low-chromium multi-component alloy cast ball and preparation method thereof

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Embodiment Construction

[0031] A low-chromium multi-element alloy casting ball, containing the following chemical components in the low-chromium multi-element alloy casting ball, the weight percentage of each component is:

[0032] Carbon: 1.9-2.2%, Silicon: 0.75-0.82%, Manganese: 0.22-0.9%, Chromium: 2.2-2.5%, Phosphorus: ≤0.02%, Sulfur ≤0.02%, Copper: 0.04-0.05%, Molybdenum: 0.02-0.03 %, nickel: 0.02-0.03%, tungsten: 0.01-0.02%, and the balance is iron.

[0033] The preparation method of this low-chromium multi-element alloy casting ball specifically comprises the following steps:

[0034] (1) First melt the steel scrap in an intermediate frequency induction furnace, heat up to 1450-1550°C, then add silicon, manganese, chromium, copper, molybdenum, nickel, tungsten alloy to achieve the required chemical composition, and then cast the total weight of the ball Put 0.13-0.15% blocky yttrium-based heavy rare earth compound modifier into the molten iron ladle, melt it with molten iron and let it stand ...

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Abstract

The invention discloses a low-chromium multi-component alloy cast ball, which contains the following chemical components in percentage by weight: 1.9-2.2% of carbon, 0.75-0.82% of silicon, 0.22-0.9% of manganese, 2.2-2.5% of chromium, not more than 0.02% of phosphorus, not more than 0.02% of sulfur, 0.04-0.05% of copper, 0.02-0.03% of molybdenum, 0.02-0.03% of nickel, 0.01-0.02% of tungsten, 0.13-0.15% of yttrium-based heavy rare earth compound modifier and the balance of iron. The preparation method of the cast ball comprises the steps of: heating cast-state low-chromium multi-component alloy cast ball to 950-1000 DEG C, carrying out thermal insulation for 2-3 hours, carrying out oil cooling treatment, taking out the product out of an oil pool when the surface temperature of the low-chromium multi-component alloy cast ball decreases below 250 DEG C, terminating oil cooling, and tempering the product in a tempering furnace. According to the invention, the problem that the low-chromium multi-component alloy cast ball is poor in cast-state use quality is solved, the product is flawless, the hardness, toughness and anti-fatigue impact life are improved, the consumption is reduced, the ball breaking rate is low, a great amount of chromium alloy resources are saved for China, and the operating cost is lowered for users.

Description

Technical field: [0001] The invention relates to a heat treatment process for quenching of chromium alloy cast steel and chromium alloy cast iron, in particular to a low-chromium multi-element alloy casting ball and the quenching heat treatment process thereof. technical background: [0002] Chromium alloy casting ball is a kind of grinding medium widely used in cement, thermal power, magnetic powder, ore dressing and other powder engineering. Various production enterprises and scientific research units are constantly exploring and developing new processes, so choosing a suitable heat treatment process is the key to improving chromium alloy casting balls and casting segments. [0003] At present, there are three types of chromium-based alloy casting balls produced at home and abroad: high-chromium alloy casting balls and casting sections, low-chromium alloy casting balls and casting sections, and low-chromium alloy casting balls and casting sections. Chinese patent 20041004...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C37/10C22C38/56C21D9/00C21D1/18C21D1/58
Inventor 张蔓青肖颖戴亮
Owner 周丽云
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