Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Pressure core-filling continuous casting equipment and process for double-metal-bag long carbon fiber composite material

A long carbon fiber, core-filled continuous casting technology, applied in the field of metal materials, can solve the problems of affecting the metallurgical bonding of copper and inner metal, unable to prepare bimetallic clad long carbon fibers, unable to obtain bimetallic composite materials, etc. The effect of strength, reduction of copper plating process, and improvement of composite quality

Inactive Publication Date: 2012-07-18
UNIV OF SCI & TECH BEIJING
View PDF6 Cites 23 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The main problems in this process: ① copper strips and inner metal rods need to be prepared; ② copper strips and inner metal rods need to be subjected to strict pretreatment before compounding to remove oil and oxide on the surface, but the surface of the inner metal rods Oxide is not removable in the atmosphere, which affects the interface between copper and inner metal to achieve good metallurgical bonding
However, this method can only produce bimetal clad materials, and cannot prepare bimetal clad long carbon fibers.
At the same time, because the method does not use variable diameter pressure treatment at the exit position of the composite metal billet, and does not set a finishing process, it is impossible to obtain a dense bimetallic composite material.
Due to the composite of only two layers of metal, the specific strength adjustment range of the material is small

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Pressure core-filling continuous casting equipment and process for double-metal-bag long carbon fiber composite material
  • Pressure core-filling continuous casting equipment and process for double-metal-bag long carbon fiber composite material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment approach 1

[0019] Pressure-filled core continuous casting of lead-clad tin and long carbon fiber layered composites

[0020] Lead-clad tin and long carbon fiber composite materials have an outer metal diameter of 20mm, an outer lead metal thickness of 4mm, and a core long carbon fiber bundle with a diameter of 2mm, and the rest is filled with tin metal. The inner metal stopper rod and carbon fiber guide tube (2) are made of 45 The upper and lower thermometers (3, 6) use thermocouples to measure the temperature; the heating methods of the inner metal temperature control furnace (19) and the outer metal temperature control furnace (23) adopt resistance heating, and the inner layer metal temperature control furnace (23) adopts resistance heating. The layer metal temperature control furnace (19), the outer layer metal temperature control furnace (23) and the core tube (8) are all made of No. 45 steel; the inner layer metal liquid pressure tube (18), the outer layer metal liquid pressure The ...

Embodiment approach 2

[0022] Copper-clad aluminum and long carbon fiber layered composites by pressure-filled core continuous casting

[0023] The outer metal diameter of copper-clad aluminum and long carbon fiber composite material is 12mm, the thickness of the outer copper metal is 3mm, the diameter of the long carbon fiber bundle in the core is 2mm, and the rest is filled with aluminum metal. The inner metal stopper rod and carbon fiber guide tube (2) adopt Made of No. 45 steel, the upper and lower thermometers (3, 6) use thermocouples for temperature measurement; the heating method of the inner metal temperature control furnace (19) adopts resistance heating, and the heating of the outer metal temperature control furnace (23) The method adopts electromagnetic induction heating; the inner metal temperature control furnace (19), the outer metal temperature control furnace (23) and the core filling tube (8) are all made of graphite; the outer metal temperature control crystallizer (25) is water-coo...

Embodiment approach 3

[0025] Silver-clad aluminum and long carbon fiber composite material pressure-filled core continuous casting

[0026] The outer metal diameter of silver-clad aluminum and long carbon fiber composite material is 12mm, the outer silver metal thickness is 2mm, the core long carbon fiber bundle diameter is 3mm, the rest is filled with aluminum metal, the inner metal stopper rod and carbon fiber guide tube (8) adopt 45 Made of high-grade steel, the upper and lower thermometers (3, 6) use thermocouples for temperature measurement; the heating method of the inner metal temperature control furnace (19) adopts resistance heating, and the heating method of the outer metal temperature control furnace (23) Electromagnetic induction heating is adopted; the inner metal temperature control furnace (19), the outer metal temperature control furnace (23) and the core filling tube (8) are all made of graphite; the outer metal temperature control crystallizer (25) is made of water-cooled metal Ty...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
diameteraaaaaaaaaa
thicknessaaaaaaaaaa
diameteraaaaaaaaaa
Login to View More

Abstract

The invention provides pressure core-filling continuous casting equipment and a process for a double-metal-bag long carbon fiber composite material. The continuous casting equipment is composed of an inner-layer metal plug rod, a carbon fiber guide pipe, an inner-layer metal thermodetector, an inner-layer metal pressurizing cover, an outer-layer metal thermodetector, a core filling pipe, an outer-layer metal pipe thermodetector, a composite interface pressurizing device, a heat-insulating and water-stopping plate, a secondary cooling device, a drawing roller, a finishing roller, an inner-layer metal liquid pressurizing pipe, an inner-layer metal temperature control furnace, an outer-layer metal liquid pressurizing pipe, an outer-layer metal pressurizing cover, an outer-layer metal liquid temperature control furnace, an outer-layer metal liquid temperature control crystallizer, a composite interface pressurizing device, a heating element and a temperature control element. Inner-layer metal is smelted and insulated in the inner-layer metal temperature control furnace and is filled into a condensed outer-layer metal pipe inner hole and one bundle of long carbon fibers through the core filling pipe, so as to be fused and condensed with the inner-layer metal and the carbon fibers to form a composite material. The speed of core-filling and continuous casting is controlled by the drawing roller and an outer-layer metal pipe casting blank is pressurized to be ejected out from the outer-layer metal liquid temperature control crystallizer.

Description

technical field [0001] The invention belongs to the field of metal materials, and relates to pressure-filled core continuous casting equipment and technology of bimetal-clad long carbon fiber composite material. Background technique [0002] Copper-clad aluminum and silver-clad aluminum composite conductors are bimetallic composite conductors with a copper (or silver) layer concentrically coated on the inner metal core, mainly used for high-frequency information transmission, such as the inner conductor of coaxial cables for mobile communication signals , and certain military uses. The frequency of mobile communication signals is very high, generally 50~800MHz. According to the principle of "skin effect", high-frequency electromagnetic waves are only concentrated on the thin copper (silver) layer on the surface of the conductor for transmission, so the copper (silver) package Layer metal composite conductors have exactly the same transmission properties as copper (silver) c...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B22D11/00B22D19/14B22D19/16
Inventor 吴春京刘增辉孟效轲崔新鹏霍亮
Owner UNIV OF SCI & TECH BEIJING
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products