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Silicon mullite iron brick

A technology of ferrosilicon bricks and silicon carbide powder, applied in the field of ferrosilicon bricks, can solve the problems of shortening the service life of the inner lining, low strength of magnesia-alumina spinel bricks, peeling, etc., achieving significant economic and social benefits, utilization of raw materials, etc. High rate and good product quality

Active Publication Date: 2013-05-08
ZHENGZHOU ZHONGBEN KILN MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The high thermal conductivity of magnesia-aluminum spinel bricks causes the temperature of the cylinder to be too high, which not only consumes a lot of energy, but also is prone to red kiln phenomenon, causing deformation of the cylinder and affecting the operation
At the same time, the thermal shock stability of magnesia-alumina spinel bricks is very poor. During the operation of the equipment, due to the movement of the material with the cylinder, the temperature difference in the kiln changes greatly, which often causes the bursting and peeling of magnesia-alumina spinel bricks, thus Significantly shortened lining life
In addition, the strength of magnesia-alumina spinel bricks is relatively low, and the wear resistance and ability to resist the shear force of the high-temperature operation of the rotary kiln are weak, which is also one of the factors that prolong the operation period of the equipment.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] The present invention consists of the following components in weight percent:

[0019] al 2 o 3 13% high alumina clinker powder with a mass content of 89.3% and a particle size of 2-4mm;

[0020] al 2 o 3 38% high-alumina clinker powder with a mass content of 87% and a particle size of 1-2 mm;

[0021] The mass content of SiC is 97.8%, and the silicon carbide powder passing through 200 mesh sieve is 17%;

[0022] Fe 2 o 3 10% of high-iron and high-aluminum clinker powder with a mass content of 6% and a 300-mesh sieve;

[0023] al 2 o 3 12% of fused white corundum powder with a mass content of 98.6% and passing through a 300-mesh sieve;

[0024] al 2 o 3 The mass content is 35%, 10% of the soft refractory clay that crosses 200 mesh sieves, and the total amount is 100% as the basic raw material, and then it is made by adding sulfurous acid pulp waste liquid as a binding agent; the concentration of the sulfurous acid pulp waste liquid is 1.15—1.25g / mL, the amo...

Embodiment 2

[0027] The present invention consists of the following components in weight percent:

[0028] al 2 o 3 15% of high alumina clinker powder with a mass content of 87.7% and a particle size of 2-4mm;

[0029] al 2 o 3 37% of high alumina clinker powder with a mass content of 88.3% and a particle size of 1-2mm;

[0030] The mass content of SiC is 97.5%, and the silicon carbide powder passing through 200 mesh sieve is 18%;

[0031] Fe 2 o 3 10% of high-iron and high-aluminum clinker powder with a mass content of 6% and a 300-mesh sieve;

[0032] al 2 o 3 The mass content is 98.6%, and 11% of fused white corundum powder passed through a 300-mesh sieve;

[0033] al 2 o 3 The mass content is 38%, 9% of the soft refractory clay that crosses 200 mesh sieves, and the total amount is 100% as the basic raw material, and then it is made by adding the waste liquid of sulfurous acid pulp as a binding agent; the concentration of the waste liquid of sulfurous acid pulp is 1.15—1.25...

Embodiment 3

[0036] The present invention consists of the following components in weight percent:

[0037] al 2 o 3 15% high alumina clinker powder with a mass content of 87.5% and a particle size of 2-4mm;

[0038] al 2 o 3 37% of high alumina clinker powder with a mass content of 87.2% and a particle size of 1-2mm;

[0039] The mass content of SiC is 97.8%, and the silicon carbide powder passing through 200 mesh sieve is 17%;

[0040] Fe 2 o 3 10% of high-iron and high-aluminum clinker powder with a mass content of 6% and a 300-mesh sieve;

[0041] al 2 o 3 12% of fused white corundum powder with a mass content of 98.6% and passing through a 300-mesh sieve;

[0042] al 2 o 3The mass content is 38%, 9% of the soft refractory clay that crosses 200 mesh sieves, and the total amount is 100% as the basic raw material, and then it is made by adding the waste liquid of sulfurous acid pulp as a binding agent; the concentration of the waste liquid of sulfurous acid pulp is 1.15—1.25g...

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PUM

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Abstract

The invention relates to a silicon mullite iron brick, which can effectively solve the problems of low strength, low wear resistance, low thermal shock resistance and high thermal conductivity. The silicon mullite iron brick is made of the following components in percentage by weight: 10-15 percent of high-aluminum clinker powder with Al2O3 mass content being more than 87 percent and grain size being 2-4mm, 35-40 percent of high-aluminum clinker powder with Al2O3 mass content being more than 87 percent and grain size being 1-2mm, 15-20 percent of silicon carbide powder with SiC mass content being more than 97 percent which passes through a 200-mesh sieve, 8-15 percent of high-iron and high-aluminum clinker powder with Fe2O3 mass content being more than 6 percent which passes through a 300-mesh sieve, 8-13 percent of fused white corundum powder with Al2O3 mass content being more than 98 percent which passes through a 300-mesh sieve, 8-10 percent of soft refractory clay with Al2O3 mass content being more than 30 percent which passes through a 200-mesh sieve, wherein the total of the components is 100 percent. A method for making the silicon mullite iron brick comprises the steps of using the components as basic raw materials and then adding binder. The silicon mullite iron brick has the advantages that the formula is scientific, the raw materials are rich, the method is advanced, the operation and the production are easy to conduct, the product quality is good, the rate of finished products is high, the utilization ratio of raw materials is high, the silicon mullite iron brick can be effectively used for large-sized and medium-sized cement rotary kilns used in the cement production industry, the energy is saved, the environment is protected and the economic and social benefits are remarkable.

Description

technical field [0001] The invention relates to a refractory material, in particular to a silicon molybdenum brick. Background technique [0002] Refractories are necessary materials for high-temperature kilns, such as large and medium-sized cement rotary kilns used in the production of cement industry. Especially with the rapid development of economy and construction industry, the cement industry is a national pillar industry, and large and medium-sized cement rotary kilns are increasing day by day. , equipment technology is constantly updated, and the upgrading of equipment lining materials - refractory materials has also become the focus of attention of large and medium-sized cement enterprises. Refractory products are necessary materials for the core equipment of cement enterprises. The quality and performance of the products directly affect the service life and operation cycle of the equipment, and are closely related to the benefits of the enterprise. Therefore, it is...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/66C04B35/622
Inventor 韩明军刘彦杰许昆杰
Owner ZHENGZHOU ZHONGBEN KILN MATERIALS
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