Ceramic aluminum single sheet and preparation process thereof

An aluminum veneer and production process technology, applied in the field of building materials, can solve the problems of insufficient bonding force between the coating and the aluminum veneer, poor atmospheric corrosion resistance of the surface coating, inconvenience for daily maintenance, etc. Reliable and easy process, strong self-cleaning effect

Inactive Publication Date: 2012-09-12
东莞市华轩幕墙材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Like the above-mentioned patents, although there are some aluminum veneer coating materials and their preparation processes in the market, the coating of the products produced is not strong enough to bond with the aluminum veneer, and it is easy to fall off. Poor cleanliness, inconvenient for daily maintenance, single color and easy to produce color difference

Method used

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  • Ceramic aluminum single sheet and preparation process thereof
  • Ceramic aluminum single sheet and preparation process thereof
  • Ceramic aluminum single sheet and preparation process thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] Embodiment 1, a preparation process of a ceramic aluminum veneer: it includes the following process steps:

[0042] A. Sheet metal processing: select aluminum alloy panels composed of 2mm thick aluminum or alloy plates for sheet metal processing. Sheet metal processing includes process design, cutting, forming, welding, nailing, installation of reinforcing ribs, installation of corner codes, and grinding ;

[0043] B. Sand blasting treatment: spray emery on the outside of the aluminum alloy panel to form a sand blast passivation layer, generally use 60# emery, carry out at room temperature in summer, and preheat the base material in winter (preheat temperature 25 ~ 30 ℃) . Adjust the surface roughness of the workpiece by adjusting the spray angle, pressure, and distance, and the surface roughness should reach Ra3 level;

[0044] C. Pretreatment:

[0045] C1. Degreasing: degreasing the aluminum alloy panel obtained in step A for 10 minutes at 50° C., and each liter of...

Embodiment 2

[0063] Embodiment 2, a preparation process of a ceramic aluminum veneer: it includes the following process steps:

[0064]A. Sheet metal processing: Select aluminum alloy panels made of 4mm thick aluminum or alloy plates for sheet metal processing. Sheet metal processing includes process design, cutting, forming, welding, nailing, installation of reinforcing ribs, installation of corner codes, and grinding ;

[0065] B. Sandblasting treatment: Spray emery on the outside of the aluminum alloy panel to form a passivation layer for sandblasting, generally use 80# emery, carry out at room temperature in summer, and preheat the base material in winter (preheating temperature 25-30°C) . Adjust the surface roughness of the workpiece by adjusting the spray angle, pressure, and distance, and the surface roughness should reach Ra3 level;

[0066] C. Pretreatment:

[0067] C1. Degreasing: The aluminum alloy panel obtained in step A is degreased at 80° C. for 1 minute with a degreasing...

Embodiment 3

[0086] Embodiment 3, a preparation process of a ceramic aluminum veneer: it includes the following process steps:

[0087] A. Sheet metal processing: Select aluminum alloy panels made of 3mm thick aluminum or alloy plates for sheet metal processing. Sheet metal processing includes process design, cutting, forming, welding, nailing, installation of reinforcing ribs, installation of corner codes, and grinding ;

[0088] B. Sand blasting treatment: spray emery on the outside of the aluminum alloy panel to form a sand blast passivation layer, generally use 70# emery, carry out at room temperature in summer, and preheat the base material in winter (preheat temperature 25 ~ 30 ℃) . Adjust the surface roughness of the workpiece by adjusting the spray angle, pressure, and distance, and the surface roughness should reach Ra3 level;

[0089] C. Pretreatment:

[0090] C1. Degreasing: degreasing the aluminum alloy panel obtained in step A for 1-10 minutes at 70° C., and each liter of d...

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Abstract

The invention relates to the technical field of building materials and particularly relates to a ceramic aluminum single sheet and a preparation process of the ceramic aluminum single sheet. The ceramic aluminum single sheet comprises an aluminum alloy panel, wherein a sand-sprayed passivation layer, a chromizing pre-treatment layer and a fluorine-carbon ceramic coating are sequentially and outwardly arranged at the outer side of the aluminum alloy panel; the fluorine-carbon ceramic coating sequentially comprises a fluorine-carbon primer layer, a fluorine-carbon paint layer and a fluorine-carbon protection layer from inside to outside; a chromizing protection layer is arranged at the inner side of the aluminum alloy panel, and then the sand-sprayed passivation layer and the chromizing pre-treatment layer are arranged, and finally the fluorine-carbon ceramic coating is arranged, so that the surface of the alloy panel is cleaned and the adhesive force is strong; and the fluorine-carbon ceramic coating is firmly attached and is not easy to drop off. The preparation process of the ceramic aluminum single sheet disclosed by the invention is reliable and feasible, so that the final product ceramic aluminum single sheet has the advantages of excellent adhesive force, excellent acid resistance, excellent solvent resistance, excellent abrasion resistance, excellent impact resistance and excellent mechanical property.

Description

technical field [0001] The invention relates to the technical field of building materials, in particular to a ceramic aluminum veneer and a preparation process. Background technique [0002] Most of the traditional building decoration materials are stone or gypsum board, but these decoration materials are relatively heavy, the building safety is poor, and the installation and processing performance is also poor. Aluminum veneer is widely used in the field of architectural decoration due to its excellent processing performance, light weight and low price. In recent years, with the needs of market development and the improvement of industry product grades, people have higher and higher requirements for various performances of aluminum veneers. [0003] Aluminum veneer is widely used due to its light weight. The Chinese invention patent No. ZL03229332.1 discloses a ceramic aluminum veneer building decoration material. The aluminum plate is used as the base material. The surfa...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B15/04B32B18/00B32B37/16
Inventor 赵治国
Owner 东莞市华轩幕墙材料有限公司
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