Method for dyeing ultra-black polyester fabrics

A technology of polyester fabric and dyeing method, which is applied in the field of textile printing and dyeing processing, can solve the problems of increased cost, decreased dye fastness, limited blackness of polyester fabric, etc., and achieves the effect of good depth and full shade

Active Publication Date: 2014-04-23
绍兴柯桥中侨置业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Polyester fabrics can be dyed into various conventional dark fabrics according to the above dyeing process, but if you want to dye special black varieties that can meet the requirements of Arab countries, it is still difficult to use the current conventional dyeing process technology, although people have done more Many attempts have been made, such as adjusting the dyeing formula, increasing the dyeing temperature, prolonging the holding time, choosing mixed disperse dyes or increasing the amount of dyes, etc., but the improvement of the blackness of polyester fabrics is still very limited. After dyeing, the fabric is not black and the color is reddish. It looks relatively low-grade, and some black fabrics of composite silk give people a "white" visual effect. Even if the amount of dye is increased to more than 10% of the fabric weight during dyeing, there is no obvious effect. decrease in speed and increase in cost

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Method for dyeing ultra-black polyester fabrics

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] The type of fabric used for dyeing is 68" Zhigong. Firstly, the THEN AF450 type air-flow dyeing machine is used for scouring and wrinkling, so that the shrinkage rate of the polyester fabric is controlled to 12%. After that, it is treated at 195°C for 45s for pre-setting treatment. The polyester fabric The alkali reduction rate of the fabric is kept at 10% by rolling the lye and steaming the alkali reduction treatment.

[0020] The dyeing process prescription of polyester fabric is: 150% dispersion liquid black 14% (owf), 200% dispersion green blue S-GL0.4% (owf), the amount of dyeing accelerator is 1g / l, with 0.5g / l acetic acid Adjust the pH value of the dye solution to 4.5-5.5, dye at 135°C for 60 minutes, and wash the polyester fabric at 80°C for 15 minutes with 1.3g / l acidic reducing cleaning agent after dyeing. The dyeing accelerator is: after mixing the two components of dioctyl phthalate and benzyl salicylate according to the mass ratio of 70%:30%, add 6% polyoxy...

Embodiment 2

[0024] The type of fabric used for dyeing is 68" thread satin. Firstly, the screw cylinder (Taiwan Donggeng Dyeing and Finishing Machinery) is used to refine and wrinkle, so that the shrinkage rate of the polyester fabric is controlled at 14%. The presetting condition is 45s at 190°C 。The polyester fabric undergoes intermittent alkali weight reduction treatment to keep the alkali weight reduction rate of the fabric at 16%.

[0025] The dyeing process prescription of polyester fabric is: 150% dispersion liquid black 15% (owf), 200% dispersion green blue S-GL 0.73% (owf), the amount of dyeing accelerator is 1g / l, adjusted with 0.4g / l acetic acid The pH value of the dye solution is 4.5-5.5, and it is dyed at 135°C for 60 minutes. After dyeing, the polyester fabric is washed with 1.2g / l acidic reducing cleaning agent at 85°C for 15 minutes. The dyeing accelerator is: after mixing the three components of diethylene glycol dibenzoate, dimethyl terephthalate and ethyl benzoate accord...

Embodiment 3

[0028] The type of fabric used for dyeing is 58" Saori hemp, and the air cylinder used in the scouring and wrinkling equipment controls the shrinkage rate of the polyester fabric to 19%. After that, it is treated at 200°C for 45s for pre-setting treatment. The polyester fabric is rolled with lye gas Alkali steaming and weight reduction treatment to keep the alkali weight reduction rate of the fabric at 22%.

[0029] The dyeing process prescription of polyester fabric is: 150% dispersion liquid black 16% (owf), 200% dispersion green blue S-GL0.5% (owf), the amount of dyeing accelerator is 1.2g / l, with 0.3g / l Adjust the pH value of the dye solution to 4.5-5.5 with acetic acid, dye at 135°C for 60 minutes, and wash the polyester fabric at 80°C for 20 minutes with 1.2g / l acid reduction cleaning agent after dyeing. The dyeing accelerator is: after mixing the three components of dimethyl terephthalate, ethyl benzoate and benzyl salicylate according to the mass ratio of 70%:25%:5%, a...

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Abstract

The invention provides a method for dyeing ultra-black polyester fabrics. When the polyester fabrics undergoes scouring and wrinkling, the shrinkage ratio is controlled to be between 8 and 25 percent, and the pre-setting is performed at the temperature of between 170 and 220 DEG C for 20 to 60 seconds before alkali decrement; padding lye air steaming alkali decrement is adopted, and the alkali decrement rate of the polyester fabrics is between 8 and 26 percent; and the dyeing process formula of the polyester fabrics comprises 10 to 18 percent of dispersion liquid black at the concentration of 150 percent, 0.1 to 1.0 percent of dispersion emerald blue at the concentration of 200 percent and 0.5 to 2.5 percent of dyeing accelerant, wherein the dyeing accelerant is mixed by aromatic ester-type organic compounds and has the relative molecular mass of 140 to 380; and the pH value of dye liquor is adjusted to be between 4.5 to 5.5 by 0.2 to 1.5g / l acetic acid, and the polyester fabrics is dyed at the temperature of between 110 and 135 DEG C for 30 to 90 minutes. By adopting the technical scheme of the invention, the black polyester fabrics with high color depth and bright color can be dyed, and compared with the conventional black dyeing process, the black depth value of the black polyester fabrics is increased by over 16 percent by the method of the invention; and the test data obtained by the Datacolor instrument show the L value of the ultra-black polyester fabrics can reach 1.64.

Description

technical field [0001] The invention relates to a method for dyeing extra-black polyester fabrics, belonging to the field of textile printing and dyeing. Background technique [0002] Due to the high regularity of the chemical structure of the macromolecules of polyester fiber (called polyester in China), the macromolecular chains are arranged neatly, the degree of orientation is also high, and the degree of crystallinity is also large, so it is difficult for dyes to enter the amorphous region of the fiber; On the one hand, due to the presence of benzene rings on PET macromolecules and the lack of dyeing sites on PET macromolecules, it is difficult to dye. Therefore, the dyeing of polyester fabrics is usually done with disperse dyes under the conditions of high temperature and high pressure dyeing, hot melt dyeing or carrier dyeing. [0003] Polyester fabrics can be dyed into various conventional dark fabrics according to the above dyeing process, but if you want to dye spe...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D06P3/54D06P1/651
Inventor 陈宇鸣陈丰
Owner 绍兴柯桥中侨置业有限公司
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