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Cane juice clearing method and equipment

A technology of cane juice and equipment, which is applied in the field of improvement of sugar cane sugar production process, can solve the problems of reducing separation speed, single cleaning process, shortening the required time, etc., and achieves the advantages of reducing conversion loss, good treatment effect, and small pH value drop Effect

Active Publication Date: 2014-03-05
HUALAN DESIGN GRP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0017] "Low Temperature Phosphorus Float - A New Process for Sugar Production in the 21st Century" (Huo Hanzhen, "Guangxi Light Industry", Issue 1, 2001, 21-26) , mentioned the cylindrical floater and the parallel floater. The main disadvantage of the cylindrical floater is that the scum floats upwards and the clear liquid flows downwards. The two move in reverse, and there is obvious interference, which greatly reduces the Separation speed; and the advection float cleaner effectively solves this problem, eliminates this interference, greatly improves the speed and efficiency of the two-phase separation process, and shortens the required time
[0018]The above two types of float cleaners are all air-floating float cleaners, the buoyancy of the condensate floating up comes from the mechanical filling of "bubbles", and the cleaning process is relatively simple

Method used

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  • Cane juice clearing method and equipment
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  • Cane juice clearing method and equipment

Examples

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Embodiment 1

[0055] A method for clarification of sugarcane juice. Firstly, the mixed juice is preheated to 45°C, then transported to the reactor, and lime is added to adjust the pH value to 5.6. The amount of lime added is 0.02% of the weight of the mixed juice. If the pH is low, The amount of lime can be increased appropriately; then use a bubble maker to fill in fine and uniform bubbles, then add 1ppm polyacrylamide according to the weight of the mixed juice and mix well, then enter the conical float cleaner, and carry out air flotation cleaning at 50°C, and get The juice and scum are cleared once, and the cleared juice is sent to the mixer at the same time. At the same time, 0.02% lime and 1ppm polyacrylamide by weight of the mixed juice are added, and then passed into the thermal tube type float cleaner, which is cleaned by hot floating at 80°C and separated. Secondary juice and scum. The separated secondary clear juice is drawn from the clear juice chamber of the thermal tube type fl...

Embodiment 2

[0057] A method for clarification of sugarcane juice. Firstly, the mixed juice is preheated to 45°C, then transported to the reactor, and lime is added to adjust the pH value to 5.6. The amount of lime added is 0.02% of the weight of the mixed juice; Fill in fine and uniform air bubbles, then add 1ppm polyacrylamide and mix well, then enter the conical floater, carry out air flotation cleaning at 50°C, get a clear juice and scum, and send the clear juice to the agitator, and add and mix at the same time 0.05% lime and 1ppm polyacrylamide by weight of the juice, and then passed into the thermal tube type float cleaner, hot floating and cleaning at 80°C, and the secondary clear juice and scum are separated. The separated secondary clear juice is drawn from the clear juice chamber of the thermal tube type float clarifier to the next clarification section after being filled with ash and filtered. Send the scum to the scum mixing tank, dilute with hot water, add lime to adjust the ...

Embodiment 3

[0059] A method for clarification of sugarcane juice. First, preheat the mixed juice to 50°C, then transport it to the reactor, add lime to adjust the pH value to 6.0, and the amount of lime added is 0.03% of the weight of the mixed juice; Fill in fine and uniform air bubbles, then add 2ppm polyacrylamide and mix well, then enter the conical floater, carry out air flotation cleaning at 60°C, get a clear juice and scum, and send the clear juice to the agitator, and add 50ppm at the same time Phosphoric acid and 2ppm polyacrylamide are then passed into a thermal tube type float cleaner for hot float cleaning at 90°C, and the secondary clear juice and scum are separated. The separated secondary clear juice is drawn from the clear juice chamber of the thermal tube type float clarifier to the next clarification section after being filled with ash and filtered. Send the scum to the scum mixing tank, dilute with hot water, add lime to adjust the pH value to 7.0, fill in fine and unif...

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Abstract

The invention discloses a cane juice clearing method. The cane juice clearing method comprises the following steps of: preheating mixed juice to 45-55 DEG C; conveying the preheated mixed juice to a reactor; and adding lime and adjusting pH value to reach 5.6-6.6, wherein the adding amount of the lime accounts for 0.02-0.05% of the weight of the mixed juice; and filling tiny and uniform air bubbles by utilizing a bubble-making machine, adding a flocculant, uniformly mixing, introducing the mixture into a cone-shaped floating clearer to be subjected to air-flotation clarification so as to obtain primary clear juice and scum, conveying the primary clear juice into a stirrer, and adding a clearing agent and a flocculant at the same time; and introducing the primary clear juice added with the clearing agent and the flocculant into a thermal pipe-type floating clearer to be subjected to thermal-flotation clarification so as to separate secondary clear juice from scum. Equipment used in the cane juice clearing method comprises the reactor, the bubble-making machine, the cone-shaped floating clearer, the stirrer and the thermal pipe-type floating clearer. According to the invention, an air-flotation clarification technology and a thermal-flotation clarification technology are combined together, step-by-step, classified and comprehensive clarification treatment is carried out on cane juice, the use amount of the clearing agent during the sugar manufacturing process is reduced, the quality of white sugar product is promoted, and pollution of filter mud on the environment is alleviated.

Description

technical field [0001] The invention relates to an improvement of a sugarcane sugar production process, in particular to a method and equipment for clarification of cane juice. Background technique [0002] With the development of social economy and the improvement of people's living standards, food safety issues are attracting unprecedented attention from the society, and the quality control and supervision of food are becoming more and more strict. As an indispensable food in people's life, white granulated sugar has higher and higher quality requirements. my country's new standard GB317-2006 for white sugar has been officially promulgated and implemented, and the quality requirements for white sugar have been greatly improved, mainly in yarn-dyed and sulfur dioxide indicators. In the face of the implementation of the new standard, some factories are not prepared enough, and the product quality cannot keep up with the requirements of the new standard. As we all know, ther...

Claims

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Application Information

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IPC IPC(8): C13B20/02
Inventor 陈用武
Owner HUALAN DESIGN GRP CO LTD
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