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Process for the preparation of amorphous, highly oriented polyethylene filaments

A high-density polyethylene, high-orientation technology, applied in the direction of single-component polyolefin artificial filament, artificial filament physical therapy, melt spinning, etc., can solve the problem of broken warp and weft, difficult weaving, high-strength and high-modulus polyethylene fiber The problem of small elongation at break, etc., achieves the effect of simple process

Inactive Publication Date: 2016-05-11
江苏纺科新复合材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The high-strength and high-modulus polyethylene fiber that has been studied more now has a small density, high strength and modulus, and good softness of the fiber, and has good fatigue resistance and friction resistance. Small, easy to break the warp and weft during the weaving process, and it is not easy to weave into shape

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] A method for preparing amorphous and highly oriented polyethylene filaments by adopting high-density polyethylene raw materials and utilizing multiple hot drawing and quenching treatment technologies, comprising the following steps:

[0019] 1) The high-density polyethylene masterbatch is sprayed out from the spinneret through the hopper of the melt spinning machine, and drawn by 3 times to obtain a spun silk with a crystallinity of about 60% and an orientation degree of about 10%;

[0020] The molecular weight of the polyethylene masterbatch is 50,000; the temperature of each zone of the melt spinning machine is controlled at 140°C, 150°C, 155°C, and 175°C;

[0021] 2) Send the as-spun filaments ejected from the spinneret into a heat treatment tunnel with a temperature of 80°C, and at the same time give it a 10-fold draft, and quickly enter a low-temperature water bath tunnel at 15°C for quenching treatment to obtain a crystallinity of about 40%. , the degree of orient...

Embodiment 2

[0026] A method for preparing amorphous and highly oriented polyethylene filaments by adopting high-density polyethylene raw materials and utilizing multiple hot drawing and quenching treatment technologies, comprising the following steps:

[0027] 1) The high-density polyethylene masterbatch is sprayed out from the spinneret through the hopper of the melt spinning machine, and drawn by 4 times to obtain a spun silk with a crystallinity of about 65% and an orientation degree of about 15%;

[0028] The molecular weight of the polyethylene masterbatch is 200,000; the temperature of each zone of the melt spinning machine is controlled at 145°C, 155°C, 175°C, and 190°C;

[0029] 5) Send the as-spun filaments from the spinneret into a heat treatment tunnel with a temperature of 90°C, and at the same time give 8 times the draft, and quickly enter the low-temperature water bath tunnel at 20°C for quenching treatment to obtain a crystallinity of 45%. The degree of orientation is 40% a...

Embodiment 3

[0034] A method for preparing amorphous and highly oriented polyethylene filaments by adopting high-density polyethylene raw materials and utilizing repeated thermal drawing and quenching treatment technology, comprising the following steps:

[0035] 1) The high-density polyethylene masterbatch is sprayed out from the spinneret through the hopper of the melt spinning machine, and drawn by 5 times to obtain a spun silk with a crystallinity of about 70% and an orientation degree of about 15%;

[0036] The molecular weight of the polyethylene masterbatch is 500,000; the temperature of each zone of the melt spinning machine is controlled at 150°C, 170°C, 180°C, and 210°C;

[0037] 8) Send the as-spun filaments ejected from the spinneret into the heat treatment tunnel with a temperature of 80°C, and at the same time give it a 5-fold draft, and quickly enter the low-temperature water bath tunnel at 13°C for quenching treatment to obtain a crystallinity of about 50%. , the degree of ...

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Abstract

The invention belongs to the field of novel sinning materials, in particular relates to a method for preparing an amorphous high-oriented polyethylene filament by adopting high-density polyethylene. The method comprises the following steps of: 1, spraying a high-density polyethylene masterbatch from a spinning nozzle through a melt spinning machine, drafting the high-density polyethylene masterbatch by 3-5 times to obtain a freshly formed filament; 2, sending the freshly formed filament into a heat treatment chimney, and enabling the freshly formed filament to rapidly enter a shock cooling environment after once drafting; 3, sending the once drafted filament to a heat treatment chimney with same environment to be subjected to secondary drafting, rapidly entering a shock cooling environment again; and 4, sending the secondarily drafted filament to the heat treatment chimney to be subjected to third drafting, rapidly entering a cold treatment environment. By using a multi-time heat drafting and cold treating technology, the amorphous high-oriented polyethylene filament is prepared. The method is simple in process; and the amorphous high-oriented polyethylene filament has the characteristics of amorphism and high orientation.

Description

technical field [0001] The invention belongs to the field of new textile materials, in particular to a method for preparing amorphous and highly oriented polyethylene filaments by using high-density polyethylene. Background technique [0002] In recent years, the high performance, high function and new structure of fibers have been the focus of researchers' research on chemical fiber materials. Due to the simple structure, excellent performance and rich sources of polyethylene, it has high modulus, high strength, corrosion resistance and excellent Its dielectric properties, especially its low density, are the lowest among all high-performance fibers. Once it came out, it aroused widespread interest from material scientists and developed rapidly. The field has been widely used, and scientists have been committed to the development and research of new polyethylene fibers. [0003] The high-strength and high-modulus polyethylene fiber that has been studied more now has a small...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D01D5/08D01D5/098D01D10/00D01F6/04
Inventor 王晓广黄年华周晓洁张会娟
Owner 江苏纺科新复合材料有限公司