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Device and method for processing piano shaft bracket

A technology for processing equipment and axle brackets, which is applied in stringed instruments, metal processing, instruments, etc., and can solve problems such as low automation, low production efficiency, and impact on assembly accuracy.

Active Publication Date: 2014-12-03
PEARL RIVER PIANO GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the prior art, the above process is generally to arrange a plurality of shaft frames (for example, 20) together, and then use a long shaping needle to pass through the solid bushings in the plurality of shaft frames in sequence, and then place them in the soaking tub Soak for a period of time, and finally put it in an oven to dry, and finally put it on the equipment to pull out the long setting pin. This process is mainly done manually, with low automation and low production efficiency. There are following deficiencies:
[0004] 1. Because the sizing needle is long, it is easy to bend during use, which causes the shaft hole diameter of the bushing to be inconsistent, which affects the manufacturing accuracy; in addition, the sizing needle needs to rotate while advancing during the hole passing process, causing wear after long-term use, which also causes the shaft Inconsistent shaft hole diameter of the lining
[0005] 2. Due to the large number of shaft frames in the primary through hole, the positioning errors of the shaft frames arranged together are prone to errors, which makes the position of the shaft holes of the bushings between different shaft frames misaligned, which will affect the piano after being installed in the same piano. Assembly accuracy

Method used

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  • Device and method for processing piano shaft bracket
  • Device and method for processing piano shaft bracket
  • Device and method for processing piano shaft bracket

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0105] see image 3 with Figure 4, the piano axle processing equipment in this embodiment includes six sets of needle threading and soaking equipment, conveyor belt S3, oven S4 and three needle pulling machines S5, wherein one set of needle threading and soaking equipment consists of one needle threading machine S1 and one needle threading machine S1 The six sets of needle-piercing soaking equipment are arranged on both sides of the conveyor belt S3, and three sets are arranged on each side; the end of the conveyor belt S3 is located above the conveyor belt of the oven S4, that is, it reaches the conveyor belt. The shaft frame 9 at the end of S3 falls onto the transmission belt of the oven S4 by gravity, and then is sent into the oven S4; the three needle pulling machines S5 are arranged on the side of the needle threading and soaking equipment. The specific implementations of the needle threading machine S1, the soaking machine S2 and the needle pulling machine S5 will be d...

Embodiment approach 1

[0108] see Figure 5 , the piano axle frame needle threading machine S1 of the present embodiment mainly includes a feeding device, a working slideway 8, a pushing device, a positioning device, a drilling device, a setting pin distribution device, a firing pin device and a control system, wherein the feeding device is arranged on On the vibrating plate frame 2, a pushing device, a positioning device, a drilling device, a sizing pin distribution device, a firing pin device and a control system are arranged on the workbench 3 of the frame 1.

[0109] see Figure 5 ~ Figure 8 , the feeding device includes a vibrating plate 4 and a feed chute 6 that transports the shaft frame 9 in the vibrating plate 4 to the working slide 8; wherein the vibrating plate 4 is arranged on the vibrating plate frame 2, and the vibrating plate 4 There is a circling vibration attitude adjustment channel inside. Under the vibration of the vibration module, the shaft frames 9 piled up in disorder pass th...

Embodiment approach 2

[0129] The differences between this embodiment and Embodiment 1 are:

[0130] The first cylinder 10 of the longitudinal movement mechanism in the pushing device of Embodiment 1 is replaced by a linear motion mechanism composed of a first motor and a first lead screw transmission mechanism.

[0131] The second air cylinder 16 in the force applying mechanism on the vertical pressing head 18 of Embodiment 1 is replaced by a linear motion mechanism composed of a second motor and a second lead screw transmission mechanism.

[0132] The third air cylinder 23 in the horizontal sliding mechanism in Embodiment 1 is replaced by a linear motion mechanism composed of a third motor and a third lead screw transmission mechanism.

[0133] The fourth cylinder 27 in the lateral movement mechanism of the drilling device in Embodiment 1 is replaced by a linear motion mechanism composed of a fourth motor and a fourth lead screw transmission mechanism.

[0134] The cross-section of the needle fee...

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PUM

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Abstract

The invention discloses a device and a method for processing a piano shaft bracket, wherein the device for processing the piano shaft bracket comprises a conveyer belt, a threading needle soaking device, an oven and a needle withdrawal machine, wherein the threading needle soaking device is arranged beside the conveyer belt and consists of a needle threading machine and a soaking machine; the oven is arranged at the tail end of the conveyer belt; the needle threading machine mainly comprises a feeding device, a work sliding way, a pushing device, a locating device, a drilling device, a shaping needle distributing device, a needle beating device and a control device; the soaking machine mainly comprises a synchronous belt conveying device, a soaking device and a feeding device; and the needle withdrawal machine mainly comprises a feeding device, a blanking device, a locating sliding way, a pushing locating device, a needle pushing device, a needle withdrawal device and a control system. The device for processing the piano shaft bracket can be used for realizing needle threading, soaking, drying and needle withdrawal of the shaft bracket, and has the advantages of being high in degree of automation, high in production efficiency, low in labor cost, etc.

Description

technical field [0001] The present invention relates to the production equipment and method of piano parts, in particular to a kind of processing equipment and processing method of piano axle frame, more specifically, to the processing equipment and processing method of the piano axle frame for threading needles, soaking, drying and pulling out needles . Background technique [0002] Piano pivots are the core components of the piano - the key components that connect the various levers in an action (for example, the pivots in an upright piano action include buttress pivots, damper pivots, linkage pivots, and top There are four kinds of rod and shaft frames), and the key to the smooth movement of the action parts is the quality of the processing of the shaft frame. see figure 1 and figure 2 , the upper end of the piano shaft frame 9 is U-shaped, and the two sides of the U-shaped opening are respectively provided with coaxial shaft frame holes 9-1. center of rotation. The...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G10C9/00B26F1/16
Inventor 梁志和李建宁梁国华林启东黄耿志林鸣亚廖志辉王耀华何建文廖勇
Owner PEARL RIVER PIANO GROUP