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Method for regenerating aluminum alloy with target ingredient from scrap aluminum

A technology of target components, waste miscellaneous aluminum, applied in the direction of improving process efficiency, etc., can solve problems such as no pollution-free pretreatment, low recovery rate, environmental pollution, etc., achieve significant economic and environmental benefits, and be easy to industrialize. Production, the effect of eliminating environmental pollution

Active Publication Date: 2013-06-26
DELTA ALUMINUM IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] ①Scrap aluminum has a wide range of sources and often contains a lot of iron impurities. These iron impurities are not removed and are directly smelted together with scrap aluminum, which brings great difficulties to the subsequent treatment of iron removal in the molten liquid;
[0006] ②Some of the recovered aluminum scraps contain moisture, grease, and some organic paint layers on the surface. At present, these aluminum scraps are only smelted directly in China, and there is no treatment such as drying and removing organic substances in the smelting process. The residues of aluminum have an impact on the purity of molten aluminum, and grease, surface paint, etc. are prone to pollution, which will affect the quality and recovery rate of recycled aluminum alloys, and cause serious pollution to the environment;
[0007] ③ During smelting, direct contact between waste miscellaneous aluminum and air causes serious burning loss, and the recovery rate is not high;
[0009] On June 3, 2010, Huang Chongsheng applied for the Chinese invention patent "High-performance uniform aluminum alloy and its production method", which disclosed a high-performance uniform aluminum alloy ingot and its production method, introduced the entire production process, and introduced the composition deployment without detailed description
[0012] The above-mentioned patents are all treatment methods of a certain process in the recycling process of waste aluminum (such as removal of harmful elements, iron removal, etc.) or simply introduce the production process of a certain aluminum alloy, and do not involve pollution-free pretreatment
The raw materials of scrap aluminum come from a wide range of sources, including waste forgings, waste castings, etc., which contain sundries such as water, oil, or paint. The previous patents did not point out specific process parameters for removing water, oil, or paint.

Method used

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  • Method for regenerating aluminum alloy with target ingredient from scrap aluminum
  • Method for regenerating aluminum alloy with target ingredient from scrap aluminum
  • Method for regenerating aluminum alloy with target ingredient from scrap aluminum

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0049] The recycled scrap aluminum is made into standard 3104 aluminum alloy for pop cans.

[0050] (1) Magnetic separation and iron removal: Magnetic separation removes ferromagnetic materials in waste aluminum;

[0051] (2) Pretreatment: adopt the low-temperature distillation process with a drying temperature of 60°C for 3.0h and 120°C for 3.0h to remove moisture and grease in waste aluminum; use oxygen partial pressure ≦ 10% for organic matter on the surface of waste aluminum at a temperature of Process vibration removal at 600°C for 15 minutes;

[0052] (3) Melting: Swirl suction type submerged melting is adopted, and the melting temperature is controlled at 700°C;

[0053] (4) On-line component detection: take a small amount of fully stirred aluminum liquid, and use a direct reading spectrometer ARL3460 for component detection. Table 2 shows the composition of 3104 aluminum alloy specified in "GB / T3190-2008 Chemical Composition of Deformed Aluminum and Aluminum Alloy", ...

Embodiment 2

[0081] The recycled scrap aluminum is made into standard 6061 aluminum alloy for automobiles.

[0082] (1) Magnetic separation and iron removal: Magnetic separation removes ferromagnetic materials in waste aluminum;

[0083] (2) Pretreatment: adopt the low-temperature distillation process with a drying temperature of 90°C for 2.0 hours and a drying time of 180°C for 2.0 hours to remove moisture and grease in waste aluminum; use oxygen partial pressure ≦ 10% for organic matter on the surface of waste aluminum and a temperature of Process vibration removal at 550°C for 30 minutes;

[0084] (3) Melting: Press-in type submerged melting is adopted, and the melting temperature is controlled at 750°C;

[0085] (4) On-line component detection: take a small amount of fully stirred aluminum liquid, and use a direct reading spectrometer ARL3460 for component detection. Table 5 shows the composition of the 6061 aluminum alloy stipulated in "GB / T3190-2008 Chemical Composition of Deformed...

Embodiment 3

[0118] The recycled scrap aluminum is made into an aluminum alloy with the composition of cast aluminum ZL105 (ZAlSi5Cu1Mg).

[0119] (1) Magnetic separation and iron removal: Magnetic separation removes ferromagnetic materials in waste aluminum;

[0120] (2) Pretreatment: take drying temperature 100 ℃, time 1.5h and 200 ℃, 1.5h low-temperature distillation process to remove moisture and grease in waste aluminum; use oxygen partial pressure ≦ 10% for organic matter on the surface of waste aluminum, and the temperature is Process vibration removal at 500°C for 45 minutes;

[0121] (3) Melting: vortex type submerged melting is adopted, and the melting temperature is controlled at 800°C;

[0122] (4) On-line component detection: take a small amount of fully stirred aluminum liquid, and use a direct reading spectrometer ARL3460 for component detection. Table 8 shows the composition of the ZAlSi5Cu1Mg aluminum alloy specified in "GB / T1173-1995 Casting Aluminum Alloy", the composi...

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Abstract

The invention discloses a method for regenerating aluminum alloy with target ingredient from scrap aluminum, relates to a scrap aluminum recycling technology and belongs to the technical field of circular economy. The technology, in which the scrap aluminum are taken as a raw material and comprises the steps of iron removal by magnetic separation, pretreatment, melting, melt ingredient detection, calculation, proportioning, and ingredient regulation for finally obtaining the aluminum alloy with the target ingredients, is developed. By adopting the method disclosed by the invention, the recycling of the scrap aluminum is achieved, and the aluminum alloy with the target ingredients can be obtained; and the method has the characteristics of no pollution, high recycling rate, easiness for realization of industrial production and obvious economic and environmental benefits.

Description

technical field [0001] The invention provides a method for regenerating target aluminum alloys from waste miscellaneous aluminum, which belongs to the field of circular economy technology and alloy preparation, and in particular relates to a green recycling method for waste aluminum. Background technique [0002] As the market demand for aluminum alloy continues to grow, the supply of bauxite resources is insufficient, and the secondary aluminum industry must be developed. Because the unit energy consumption of secondary aluminum production is only 3%-4% of primary aluminum, my country's secondary aluminum alloy industry has developed rapidly, and the current output has reached about 30% of primary aluminum output. [0003] The production of recycled aluminum alloys usually uses recycled waste aluminum parts, pop cans, packaging aluminum foil, scrapped aluminum products, scraps in the process of producing aluminum products, and waste aluminum wires as the main raw materials,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B7/00C22C1/02C22C21/00
CPCY02P10/20
Inventor 张深根刘波潘德安田建军刘阳
Owner DELTA ALUMINUM IND
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