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Novel roller-compacted concrete for dams and preparation method thereof

A new type of roller compacted concrete technology, applied in the field of new type of roller compacted concrete and its preparation, can solve the problems of high fineness modulus, low reserves, and difficulty in guaranteeing admixture quality, and achieve high compressive strength and flexural strength, Small amount of civil works and installation works, significant energy saving and environmental protection benefits

Active Publication Date: 2013-08-21
THE GUANGDONG NO 3 WATER CONSERVANCY & HYDRO ELECTRIC ENG BOARD CO LTD
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  • Application Information

AI Technical Summary

Problems solved by technology

[0004] First, the quality of the stones mined from the stone quarry is poor and the reserves are small, and the artificial sand produced cannot meet the construction requirements in terms of quality and quantity;
[0005] Second, the surrounding area lacks enough artificial sand to meet the large amount of continuous construction of the dam, and most of the artificial sand is poorly graded, with a high content of coarse particles and stone powder, and less intermediate gradation particles, which cannot meet the needs of RCC construction. Require;
[0006] The third is that it is difficult to transport bulk purchased materials such as cement, fly ash, and gravel, which increases the cost;
[0007] Fourth, if the downstream river sand is used, its resources are abundant, but due to the long-term erosion of the river sand and natural deposition, the loss of fine particles is serious, there are many coarse particles, and the gradation is poor, and the content of stone powder is only 2%~3 %, the fineness modulus FM is relatively high, reaching a maximum of 3.8, which has exceeded the specification requirements, and does not need to be directly used for mixing dam concrete, and needs to be treated;
The stone powder content of the sand can be increased through the technical measures of adding stone powder to the river sand, but the mixing process of stone powder and river sand is complicated, and the blending quality is difficult to guarantee; on the other hand, according to the test results of the mix ratio, the amount of stone powder per square concrete has a gap of 137kg , that is, a total of 27,400 tons of stone powder is required. According to the market survey of sand and gravel materials, the supply of stone powder is difficult
[0009] Chinese patent CN100450964C discloses a kind of micro-slump concrete and its construction method for roller compacted concrete dams, which consists of cement, fly ash, coarse aggregate, fine aggregate, retarding superplasticizer, air-entraining agent It is prepared with water. Compared with conventional concrete, cementitious materials are added to greatly improve the slump of concrete, but its compressive and flexural properties are not good.
Chinese patent application CN101168482A discloses a roller-compacted high-performance concrete and its preparation method, which is made of cementitious material, aggregate, water and external water-reducing agent. The concrete and its preparation method solve the problem of insufficient durability of concrete problems, but a large amount of fly ash is used in its formulation, which increases the cost of concrete preparation
Moreover, the compressive and flexural properties of the concrete prepared by this prescription and process are not ideal

Method used

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  • Novel roller-compacted concrete for dams and preparation method thereof
  • Novel roller-compacted concrete for dams and preparation method thereof
  • Novel roller-compacted concrete for dams and preparation method thereof

Examples

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Effect test

Embodiment 1

[0048] The present invention is a novel roller compacted concrete for dams, which comprises the following components by weight: 60 parts of water, 55 parts of cement, 70 parts of fly ash, 500 parts of river sand, 1400 parts of coarse aggregate, retarded 0.876 parts of superplasticizer and 0.02 parts of air-entraining agent. The coarse aggregate comprises the following components by weight and specific gravity: 420 parts of small stones, 560 parts of medium stones, and 420 parts of large stones. The fineness modulus of the river sand is 2.6±0.2; the river sand is granite, and its compressive strength is 100-300 MPa. The retarding high-efficiency water reducer is a naphthalene-based high-efficiency water reducer. The present invention uses ZB-1Rcc15, which is a brown powder mainly composed of β-naphthalenesulfonate formaldehyde condensate and selected high-purity organic components. Dissolved in water. The air-entraining agent is rosin resin air-entraining agent. The main comp...

Embodiment 2

[0059] The preparation method and crushing device used in this embodiment are the same as those in Embodiment 1, the only difference is that a novel roller compacted concrete for dams of the present invention includes the following components by weight: water 95 51 parts of cement, 95 parts of fly ash, 650 parts of river sand, 1473 parts of coarse aggregate, 1.46 parts of retarding superplasticizer and 0.0292 parts of air-entraining agent. The coarse aggregate comprises the following components by weight and specific gravity: 442 parts of small stones, 589 parts of medium stones, and 442 parts of large stones. The fineness modulus of the river sand is 2.6±0.2; the river sand is granite, and its compressive strength is 100-300 MPa. The retarding high-efficiency water reducer is a naphthalene-based high-efficiency water reducer. The present invention uses ZB-1Rcc15, which is a brown powder mainly composed of β-naphthalenesulfonate formaldehyde condensate and selected high-purity...

Embodiment 3

[0061] The preparation method and the crushing device used in this embodiment are the same as those in Embodiments 1 and 2, except that a novel roller compacted concrete for dams of the present invention includes the following components by weight: 110 parts of water, 59 parts of cement, 120 parts of fly ash, 700 parts of river sand, 1500 parts of coarse aggregate, 1.1 parts of retarding superplasticizer and 0.04 parts of air-entraining agent. The coarse aggregate includes the following components by weight and specific gravity: 450 parts of small stones, 600 parts of medium stones, and 450 parts of large stones. The fineness modulus of the river sand is 2.6±0.2; the river sand is granite, and its compressive strength is 100-300 MPa. The retarding high-efficiency water reducer is a naphthalene-based high-efficiency water reducer. The present invention uses ZB-1Rcc15, which is a brown powder mainly composed of β-naphthalenesulfonate formaldehyde condensate and selected high-pur...

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Abstract

The invention discloses novel roller-compacted concrete for dams and a preparation method thereof. The novel roller-compacted concrete comprises the following components in parts by weight: 60-110 parts of water, 51-59 parts of cement, 70-120 parts of fly ash, 500-700 parts of river sand, 1400-1500 parts of coarse aggregates, 0.876-1.46 parts of a set retarding superplasticizer and 0.02-0.04 part of an air-entraining agent. The preparation method of the novel roller-compacted concrete comprises the following steps: firstly, crushing river sand by using a crusher so as to form a finished sand product; and mixing the finished sand product with other components so as to form the novel roller-compacted concrete. According to the invention, the quality of sand is improved, no water source is consumed, no dust is produced, and an effect of energy conservation and environmental protection is achieved.

Description

technical field [0001] The invention relates to the technical field of water conservancy engineering construction, and more particularly relates to a novel roller compacted concrete for dams and a preparation method thereof. Background technique [0002] Roller compacted concrete is a dry hard cement-poor concrete, which is made of dry hard concrete without slump by mixing Portland cement, pozzolanic admixtures, water, admixtures, sand and grading-controlled coarse aggregate. Use the same transportation and paving equipment as for earth-rock dam construction, and use vibrating rollers for layer compaction. Roller compacted concrete dams not only have the characteristics of small concrete volume, high strength, good anti-seepage performance, and the overflow of the dam body, but also have the advantages of simple, fast, economical construction procedures for earth-rock dams, and the use of large general-purpose machinery. [0003] The construction speed of roller compacted c...

Claims

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Application Information

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IPC IPC(8): C04B28/00
Inventor 詹钦慧卢宾赵丕彪计平汤敏郭少斌周福顺
Owner THE GUANGDONG NO 3 WATER CONSERVANCY & HYDRO ELECTRIC ENG BOARD CO LTD
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