A kind of austempering ductile iron and its quenching process

A technology of austempering ductile iron and austempering, which is applied in the field of heat treatment of metal materials, can solve the problems of uneven matrix structure, high price, reduced strength and toughness, etc., so as to improve the uniformity of matrix structure, good processing performance, and reduce microsegregation. Effect

Active Publication Date: 2015-10-21
高州创建铸造有限公司
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  • Abstract
  • Description
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AI Technical Summary

Problems solved by technology

[0004] Moreover, in the traditional nitrate salt bath isothermal quenching process, because nitrate will not only produce a large amount of nitrite harmful substances when melting, it will seriously pollute The environment is harmful to human health, and the time for nitrate melting and austempering during the austempering process is long, resulting in low productivity and high production costs
[0005]In addition, traditional nodular cast iron is expensive due to the addition of expensive molybdenum (Mo) and nickel (Ni), which is extremely expensive. The earth has influenced the overall development of the Austempered Ductile Iron (ADI) industry
Moreover, the traditional nodular cast iron is not only weak in hardenability and hardenability, but also prone to adverse phenomena such as element microsegregation, which leads to uneven matrix structure, reduces strength and toughness, and the workpiece is easily damaged and prone to safety failures during use.

Method used

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  • A kind of austempering ductile iron and its quenching process
  • A kind of austempering ductile iron and its quenching process

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0081] A kind of austempered ductile iron of the present invention comprises the following components by weight percentage:

[0082] C 3.3 ~ 3.8%

[0083] P 0.01~0.05%

[0084] S 0.005~0.02%

[0085] Mg 0.025 ~ 0.045%

[0086] Re 0.015 ~ 0.03%

[0087] Mn 1.0 ~ 2.5%

[0088] Si 2.3 ~ 3.2%

[0089] Cu 0.3 ~ 1.0%

[0090] B 0.01 ~ 0.08%

[0091] Nb 0.05 ~ 0.2%

[0092] Cr0.1~0.3%

[0093] The rest is Fe.

[0094] Specifically, the matrix structure of the austempered ductile iron is: fine acicular ferrite with a volume percentage of 70-85%, tempered martensite with a volume percentage of 2-20%, and a volume percentage of 5-85%. 28% carbon rich austenite.

[0095] The austempered ductile iron of this embodiment reduces the cost of the austempered ductile iron by using cheap manganese (Mn) and silicon (Si) to replace the expensive molybdenum (Mo) and nickel (Ni) used in the traditional ductile iron. , to promote the development of austempered ductile iron industry. At ...

Embodiment 2

[0112] A kind of austempered ductile iron of the present invention comprises the following components by weight percentage:

[0113] C 3.5 ~ 3.7%

[0114] P 0.01~0.03%

[0115] S 0.005~0.01%

[0116] Mg 0.03 ~ 0.04%

[0117] Re 0.015 ~ 0.025%

[0118] Mn 1.0 ~ 2.0%

[0119]Si 2.8 ~ 3.2%

[0120] Cu 0.3 ~ 0.6%

[0121] B 0.01 ~ 0.04%

[0122] Nb 0

[0123] Cr 0.1~0.15%

[0124] The rest is Fe.

[0125] Above, the matrix structure of austempered ductile iron is: fine acicular ferrite with a volume percentage of 70%, tempered martensite with a volume percentage of 2%, and carbon-rich austenite with a volume percentage of 28% body.

[0126] Meanwhile, a kind of isothermal quenching ductile iron quenching process of the present invention comprises the following steps:

[0127] (1) Heating the workpiece to the austenitization temperature of 860~940℃, heat preservation treatment for 1.0~3.5h to saturate the austenite with carbon, and obtain carbon-rich austenite. The carb...

Embodiment 3

[0137] A kind of austempered ductile iron of the present invention comprises the following components by weight percentage,

[0138] C 3.3%

[0139] P 0.04%

[0140] S 0.015%

[0141] Mg 0.035%

[0142] Re 0.02%

[0143] Mn 1.5%

[0144] Si 3.0%

[0145] Cu 0.8%

[0146] B 0.02%

[0147] Nb 0.1%

[0148] Cr 0.15%

[0149] The rest is Fe.

[0150] Above, the matrix structure of austempered ductile iron is: fine acicular ferrite with a volume percentage of 85%, tempered martensite with a volume percentage of 10%, and carbon-rich austenite with a volume percentage of 5% body.

[0151] At the same time, a quenching process for isothermal quenching ductile iron of the present invention includes the following steps: (1) heating the workpiece to an austenitizing temperature of 890° C., and performing heat preservation treatment for 1.5 hours to saturate the austenite carbon to obtain carbon-rich austenitic carbon. The carbon content of this carbon-rich austenite is 1.2%; ...

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Abstract

The invention provides an austempered ductile iron adjusting chemical component. The chemical component uses Mn and Si as a base to substitute Mo and Ni, and contains a plurality of elements comprising Cu, B, Nb and Cr to realize low and micro alloying, so the respective effects of all elements are fully performed, the interactive effect promotion is realized, the hardenability is increased, the alloy consumption is reduced, and the cost is reduced. The invention also provides a new austempered ductile iron quenching technology matched with the austempered ductile iron. The technology is a step austempering technology using step quenching oil and an air isothermal furnace. The heat treatment of a workpiece through the technology realizes crystal grain refinement, good hardenability, high strength and toughness, low hardness (HB190-240) before the step austempering treatment, and good processing performances; and the obtained processed austempered ductile iron has a high hardness (HRC35-56) and extremely less oxidation and deformation, so the precision is guaranteed, and finishing treatments comprising grinding and the like are not needed. Compared with traditional nitrate bath austempering technologies, the austempered ductile iron quenching technology has the advantages of low cost, no generation of large amounts of harmful substances comprising nitrite or the like, low pollution and safety.

Description

technical field [0001] The invention relates to the technical field of heat treatment of metal materials, in particular to an austempering ductile iron and a quenching process thereof. Background technique [0002] Austempered ductile iron (ADI) refers to the cast iron material obtained after a certain composition of nodular cast iron is heat-treated by an austempering process. It has good comprehensive mechanical properties such as high strength, elongation and impact value, especially high bending fatigue strength and wear resistance. Therefore, austempering ductile iron (ADI) is often used to replace nodular cast iron, cast steel, forged steel, and aluminum alloys, and is widely used in transportation vehicles, diesel engines and other internal combustion engines, agricultural and forestry machinery, etc., to manufacture such as crankshafts, connecting rods, gears, Wheel hubs, spring steel plates, cylinder blocks, bushings, universal joints, and other important structura...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C37/10C21D1/22
Inventor 不公告发明人
Owner 高州创建铸造有限公司
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