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2450-MHz high-power continuous-wave magnetron and preparation method thereof

A magnetron and high-power technology, applied in the field of magnetrons, can solve the problems of microwave power affecting heating effect, heating object being bulky, restricting production scale, etc., and achieving the effects of superior performance, good heat dissipation effect, and low microwave leakage

Active Publication Date: 2013-10-09
NANJING SANLE ELECTRONICS INFORMATION IND GRP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The objects to be heated in industrial production are often bulky. Insufficient microwave power will directly affect the heating effect and seriously restrict the production scale, which is far from meeting the needs of large-scale industrial continuous production.

Method used

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  • 2450-MHz high-power continuous-wave magnetron and preparation method thereof
  • 2450-MHz high-power continuous-wave magnetron and preparation method thereof
  • 2450-MHz high-power continuous-wave magnetron and preparation method thereof

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Effect test

Embodiment 1

[0044] Such as Figure 1 to Figure 4 As shown, a 2450MHz high-power continuous wave magnetron, which includes an anode cavity combination (1), a cathode lead wire combination (2), an output window combination (3) connected to the anode cavity combination (1), fixed The output antenna (4) on the anode cavity combination (1), the other end of the output antenna (4) is located inside the output window combination (3); the anode cavity combination (1) is connected with a cavity cooling water inlet and outlet pipe (5);

[0045] The cathode lead wire combination (2) includes an insulating ceramic cylinder (2-1), a choke cylinder (2-2) located in the insulating ceramic cylinder (2-1), and a choke cylinder (2-2) located in the choke cylinder (2-2) The support tube (2-3), the filament choke tube (2-4) inside the support tube (2-3), the inner lead assembly (2-5) inside the filament choke tube (2-4), Lead bar (2-6), filament (2-7) installed on one end of lead bar (2-6), exhaust pipe (2...

Embodiment 2

[0050] A kind of preparation method of 2450MHz high-power continuous wave magnetron, it comprises the following steps:

[0051] (a) Preparation of cathode lead-out wire combination: first select gold as solder, and assist welding mold (2-14) (such as Figure 5 shown), the upper pole shoe (2-9), choke (2-2), and insulating ceramic cylinder (2-1) are welded to form the upper pole shoe assembly, in which the choke (2-2) is located on the insulating ceramic inside the tube (2-1), and keep the coaxial center; then use the argon arc welding method to weld the support tube (2-3) in the choke tube (2-2), and keep the two coaxial; then The other end of the lead rod (2-6) is assembled in the support cylinder (2-3), and gem porcelain (2-13) is welded between the lead rod (2-6) and the support cylinder (2-3); auxiliary Welding dies (2-15) (eg Figure 6 shown), finally the filament (2-7) is welded on the other end of the lead rod (2-6) by argon arc welding;

[0052] (b) Preparation of a...

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Abstract

The invention discloses a 2450-MHz high-power continuous-wave magnetron and a preparation method thereof. The 2450-MHz high-power continuous-wave magnetron comprises an anode cavity combination unit (1), a cathode outgoing line combination unit (2), an output window combination unit (3) connected with the anode cavity combination unit (1), and an output antenna (4) fixed at the anode cavity combination unit (1); the other end of the output antenna (4) is arranged inside the output window combination unit (3); and the anode cavity combination unit (1) is connected with a cavity cooling water inlet-outlet pipe (5). The structure of the provided continuous-wave magnetron is designed reasonably; the power of the magnetron is high and the output power can reach over 30 KW; the service life can reach more than 5000 hours; the microwave leakage is less; and the security performance is high. Besides, according to the preparation method of the continuous-wave magnetron, lots of experiment screening is carried out; and the method has the advantages of reasonable process design and high operability. Moreover, the prepared magnetron with characteristics of high gas tightness, a high vacuum degree, low sparking probability and stable performance enables various defects existing in the prior art to be overcome.

Description

technical field [0001] The invention relates to a magnetron, in particular to a 2450MHz high-power continuous wave magnetron and a preparation method thereof. Background technique [0002] Energy conservation and environmental protection are the basic national policies for sustainable economic development in my country. The energy consumption of my country's six major energy-consuming industries has accounted for 77% of the total industrial energy consumption, of which 5 industries involve heating treatment. Microwave heating is a selective heating method that directly interacts with the material to be heated. It has remarkable characteristics of high efficiency, clean energy and energy saving. Using microwave heating to replace traditional heating in chemical and metallurgical industries can greatly improve energy utilization and achieve energy saving and reduction. row purpose. At present, in the 2450MHz frequency band in China, the microwave output power of a single mag...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01J23/033H01J23/027H01J25/50H01J9/02H01J9/00
Inventor 杨宋寒刘友春王荣川吴云龙刘青雨
Owner NANJING SANLE ELECTRONICS INFORMATION IND GRP
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