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Insulation board made of composite materials and preparation method thereof

A composite material and thermal insulation board technology, which is applied in the field of building thermal insulation materials, can solve the problems of cement foam board carbonization, thermal conductivity, and shrinkage quality that cannot be fundamentally solved, poor strength of foam cement board in the later stage, and scarcity of rock wool board resources, etc. problems, to achieve the effect of improving recycling efficiency, excellent thermal insulation performance, and superior fire resistance performance

Inactive Publication Date: 2013-11-27
ANHUI ZHONGRUI DECORATION MATERIALS GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to its poor fireproof performance, organic thermal insulation materials have limited their scope of use. Among inorganic thermal insulation materials, rock wool board resources with better thermal insulation and fireproof performance are scarce, and foamed cement boards with low cost investment are blooming everywhere.
The foamed cement board produced by sulphoaluminate cement has poor strength in the later stage, and the foamed cement board produced by ordinary Portland cement has low early strength, mold collapse and late cracking occur frequently, and the carbonization, thermal conductivity, and Quality problems such as shrinkage cannot be fundamentally resolved. In addition, it is not uncommon for foamed cement boards to have large dimensional changes that lead to cracking of the decorative layer in the later stage. Many cut waste materials in the production process cannot be disposed of. These are foamed cement boards. common problem

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] The present embodiment includes 9 parts by weight of primary particles of polyphenylene particles, 180 parts of 42.5 ordinary Portland cement, 25 parts of fly ash, 8 parts of sepiolite, 15 parts of fiber brucite, 18 parts of acrylic acid emulsion, 0.8 parts of anti-cracking fiber, 1.5 parts of lithium-based curing agent, 0.5 parts of anti-slip agent, 0.6 parts of silicone water repellent, 0.5 parts of AES, and 110 parts of water.

[0023] The preparation process of the composite insulation board includes the following steps:

[0024] (1) Put 42.5 ordinary Portland cement, fly ash, sepiolite, fiber brucite, anti-cracking fiber, anti-slip agent, and silicone water repellent into the mixer in proportion to stir for 4 minutes, then add acrylic acid Stir the emulsion, lithium-based curing agent, and AES for 1 minute;

[0025] (2) Add polystyrene particles from the feeding port or use an air pump to drive the polystyrene particles into the bottom of the slurry prepared in st...

Embodiment 2

[0028] In this example, by weight, 8 parts of mixed particles of primary particles and regenerated particles of polyphenylene particles, 150 parts of 42.5 ordinary Portland cement, 20 parts of fly ash, 5 parts of sepiolite, and 10 parts of fiber brucite , 15 parts of styrene-acrylic emulsion, 0.6 parts of anti-cracking fiber, 1 part of lithium-based curing agent, 0.4 parts of anti-slip agent, 0.5 parts of silicone water repellent, 0.4 parts of AES, 100 parts of water.

[0029] The preparation process of the composite insulation board includes the following steps:

[0030] (1) Put 42.5 ordinary Portland cement, fly ash, sepiolite, fiber brucite, anti-cracking fiber, anti-slip agent, and silicone water repellent into the mixer in proportion to stir for 3 minutes, then add benzene Acrylic emulsion, lithium-based curing agent, and AES were stirred for 0.5 minutes;

[0031] (2) Add polystyrene particles from the feeding port or use an air pump to drive the polystyrene particles in...

Embodiment 3

[0035] The present embodiment includes 10 parts by weight of primary particles of polyphenylene particles, 200 parts of 42.5 ordinary Portland cement, 30 parts of fly ash, 10 parts of sepiolite, 20 parts of fiber brucite, 20 parts of acrylic acid emulsion, 1 part of anti-cracking fiber, 2 parts of lithium-based curing agent, 0.6 part of anti-slip agent, 0.7 part of silicone water repellent, 0.6 part of AES, 120 parts of water.

[0036] The preparation process of the composite insulation board includes the following steps:

[0037] (1) Put 42.5 ordinary Portland cement, fly ash, sepiolite, fiber brucite, anti-crack fiber, anti-slip agent, and silicone water repellent into the mixer in proportion to stir for 5 minutes, then add acrylic acid Stir the emulsion, lithium-based curing agent, and AES for 1 minute;

[0038] (2) Add polystyrene particles from the feeding port or use an air pump to drive the polystyrene particles into the bottom of the slurry prepared in step (1), and s...

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PUM

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Abstract

The invention discloses an insulation board made of composite materials and a preparation method thereof. The insulation board is made of the following raw materials in parts by weight: 8 to 10 parts of polyphenyl granule, 150 to 200 parts of cement, 20 to 30 parts of fly ash, 5 to 10 parts of sepiolite, 10 to 20 parts of fibrous brucite, 15 to 20 parts of adhesion agent, 0.6 to 1 part of anti-crack fiber, 1 to 2 parts of curing agent, 0.4 to 0.6 part of anti-sliding agent, 0.5 to 0.7 part of hydrophobic agent, 0.4 to 0.6 part of AES, and 100 to 120 parts of water; the preparation method comprises the following steps: proportionally putting the cement, fly ash, sepiolite, fibrous brucite, anti-crack fiber, anti-sliding agent and hydrophobic agent into a stirring machine, and stirring; adding adhesion agent, curing agent and AES into the stirring machine, and stirring; adding polyphenyl granule into the stirring machine so as to obtain thermal mortar; after hardening the thermal mortar, manufacturing the finish product of the insulation board made of the composite materials. The insulation board made of the composite materials, provided by the invention, has excellent heat preservation and heat insulation performance, excellent fireproof performance, high compressive strength and high tensile strength, and is light in weight.

Description

technical field [0001] The invention relates to a building thermal insulation material, in particular to a composite material thermal insulation board and a preparation method thereof. Background technique [0002] In recent years, as the country's requirements for building fire performance have become higher and higher, the requirements for external wall insulation materials have also become more and more stringent. Due to its poor fireproof performance, organic thermal insulation materials have limited their scope of use. Among inorganic thermal insulation materials, rock wool board resources with better thermal insulation and fireproof performance are scarce, and foamed cement boards with low cost investment are blooming everywhere. The foamed cement board produced by sulphoaluminate cement has poor strength in the later stage, and the foamed cement board produced by ordinary Portland cement has low early strength, mold collapse and late cracking occur frequently, and the...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/04C04B38/02C04B16/04C04B111/28
Inventor 蒋光树王金荣
Owner ANHUI ZHONGRUI DECORATION MATERIALS GRP
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