LED (light emitting diode) lamp tube with front-mounted light and heat-conducting glass pipe lens and manufacturing method of LED lamp tube

A technology of LED lamp tubes and LED chips, which is applied to the parts of lighting devices, cooling/heating devices of lighting devices, light sources, etc., and can solve the problems of high integrated power of lighting sources, limited selection of heat dissipation treatment methods, and increased processing difficulty, etc. problems, achieve the effect of eliminating glare and light spots, simple and convenient construction and maintenance

Inactive Publication Date: 2013-12-18
彭雯
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Whether the illuminant uses a rectangular electrode in-line lamp bead as the illuminant, or uses a PCB-type aluminum substrate to directly bond the LED chip as the illuminant, or uses a patch-type lamp bead bonded to the PCB, because The integrated power of the lighting source is large and the choice of heat dissipation treatment is limited, which limits the application of LED illuminants. The technical improvement measures adopted to overcome this limitation increase the difficulty of processing and also greatly increase the cost
From the point of view of the heat dissipation of the entire fluorescent tube, the control of the chip junction temperature at the chip is the key, so as long as the core heat of the chip can be quickly transferred outside, the chip junction temperature can be effectively controlled, and the existing aluminum shell and PC cover alloy The way of heat dissipation, due to the addition of a PCB circuit board in the middle to cover the insulation (heat insulation) layer and multiple bonding of the adhesive layer, the thermal resistance becomes larger, so that the rapid transfer of the focus heat cannot be well realized.
Due to the requirement of improving the conversion efficiency of the circuit, the high-voltage series LED layout method has gradually become the mainstream of LED fluorescent tubes. Therefore, high-voltage insulation requirements must be put forward for the insulation of the shell that can be touched by the human body to ensure the safety of the lamp tube. Sex, the existing structure has potential safety hazards
Another kind of LED lamp tube adopts the heat dissipation and heat transfer aluminum profile to be built into the inner wall of the glass cover tube along the axial direction, so that the LED as the luminous body directly fits closely with the inner opening of the aluminum profile, so that the heat on the mirror aluminum plate is quickly transferred to the heat dissipation and heat transfer aluminum On the profile, the aluminum profile and the glass cover are seamed and made. Due to the high heat transfer and light transmittance of the glass cover, the temperature field in the closed space formed by the LED as the illuminant and the glass cover is uniform, which makes the node of the LED chip The heat dissipation state has been improved, and the high-voltage insulation characteristics of the shell that the human body can touch have been guaranteed, but the cost has increased due to the use of aluminum profiles, and the high cost performance of the product has not been realized.

Method used

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  • LED (light emitting diode) lamp tube with front-mounted light and heat-conducting glass pipe lens and manufacturing method of LED lamp tube
  • LED (light emitting diode) lamp tube with front-mounted light and heat-conducting glass pipe lens and manufacturing method of LED lamp tube
  • LED (light emitting diode) lamp tube with front-mounted light and heat-conducting glass pipe lens and manufacturing method of LED lamp tube

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Experimental program
Comparison scheme
Effect test

specific Embodiment approach

[0021] The specific implementation method comprises the following steps:

[0022] a. Put the COMMB—LED light source module with exposed non-light-emitting surface after solid crystal, wire bonding, and glue dispensing into the serial-parallel tooling for serial-parallel soldering and connection.

[0023] b. Install the diffuser film axially into the glass tube along the inner wall of the light-emitting end of the glass tube.

[0024] c. Place the COMMB—LED light source assembly with the light-emitting surface facing the non-closed end of the plastic profile, and put it into the groove of the plastic profile.

[0025] d. Press the heat-conducting and light-conducting glass tube into the non-enclosed insulating profile along the opening direction of the non-enclosed insulating profile, so that it contacts and fits with the spherical lens on the COMMB-LED light source board.

[0026] e. After injecting flexible hot-melt colloid into the apron groove of the insulating connecting ...

specific Embodiment

[0035] Such as figure 1 , 2As shown, an LED lamp tube with a front light-conducting and heat-conducting glass tube lens includes: 1. The middle column is used to complete the steel conductive connection between the LED fluorescent tubes connected in parallel and the LED fluorescent tubes. 2. The screw cover is used to complete the closure of the locking screw head on the end face of the LED fluorescent tube. 3. The end face locking screw is used to complete the axial locking of the end of the LED fluorescent tube. 4. LED fluorescent tube end cover, used to complete the end support of plastic profiles and glass tubes. 5. The copper needle electrode is used to complete the introduction of the external circuit of the LED constant current power supply. 6. Constant current power supply, which transforms and rectifies the mains alternating current to deliver the constant current to the COMMB—LED light source assembly. 7. Glass tube: It is used to complete the heat conduction of ...

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PUM

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Abstract

An LED (light emitting diode) lamp tube with a front-mounted light and heat-conducting glass pipe lens and a manufacturing method of the LED lamp tube are characterized in that a COMMB-LED light source assembly is arranged at the outer wall of a glass pipe along the axial direction; due to the higher heat conductivity and light transmission of glass, heat emitted from a luminous chip of the COMMB-LED light source assembly is outward conducted along the glass pipe wall at the light outgoing end to form a second radiating channel besides being outward conducted along a good conductor bottom plate, so the junction temperature in an LED chip is lower. The safety of insulation on high voltage of the lamp body is realized by adopting a carrier of the COMMB-LED light source assembly as a non-closed insulation section bar. A pull line storing hole (slot) is formed along the axis (length direction), so mounting and maintaining are facilitated, subsequent mounting procedures are simplified, and the product manufacturing cost is reduced under the premise that the LED lamp tube quality is ensured.

Description

technical field [0001] The invention relates to an LED lamp tube in which the LED is used as a luminous body. In particular, a COMMB-LED light source assembly is used as a light source, and the branch body of the light source group is a non-closed insulating profile, and the LED tube with the front light-conducting and heat-conducting glass tube as the lens. Background technique [0002] Existing LED light tubes mostly use a single lamp bead LED as the illuminant and paste it on the PCB board with thermally conductive adhesive. After completing the circuit connection, paste it on the heat-dissipating and heat-transfer aluminum profile. Manufactured, and the aluminum profile is exposed to achieve good heat dissipation. As far as the existing LED tubes are used as illuminants, in order to ensure their practical safety, series connection and multi-set parallel connection below 48v are used, so that the output current of the power supply is large, the heat loss of the power sup...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F21V29/00F21V23/00F21V17/00F21Y101/02F21V29/50
Inventor 彭雯
Owner 彭雯
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