Leakage detecting agent for detecting leakage of weld joint in welding process and detection method

A technology of welding process and leak detection agent, applied in the direction of detecting the occurrence of fluid at the leak point, optically testing flaws/defects, using liquid/vacuum for liquid tightness measurement, etc. and other problems, to achieve the effect of high efficiency, simple operation and easy erasing

Inactive Publication Date: 2014-02-05
BAODING TIANWEI GRP CO LTD
View PDF5 Cites 15 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, leak detection after welding is a remedial measure and requires a separate process. Although the method of fluorescent flaw detection is a detection method in the welding process, it takes at least 8 hours, and the fluorescent penetrant itself

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0007] The present invention will be further described below through embodiment.

[0008] After the developer is mixed and stirred with chalk powder and industrial alcohol to form a suspension, it is convenient to brush on the weld bead. Due to the fast volatilization speed of industrial alcohol, a uniform layer of white chalk powder will be formed on the weld bead in about 5 to 10 minutes. layer. The penetrant is mixed with xylene, butanol, and red oil-soluble dyes to form a dark red solution, and is applied to the unwelded part on the back of the single-sided weld bead with a brush. Using the super penetrating ability of this organic solvent, it passes through the capillary in about 5 to 10 minutes. The gap penetrates to the developer side, so that the leakage part forms a red spot trace on the surface of the white chalk powder coating, and the leakage position is judged based on this trace. To clean up the residue, the imaging agent can be gently wiped off with a cloth, an...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention relates to a leakage detecting agent for detecting the leakage of a weld joint in the welding process and a detection method, and is suitable for leakage detection of the weld joint, with a sealing requirement, in a pipeline, a tank body and a transformer structural member. The technical scheme is as follows: the leakage detecting agent comprises a photographic developer and a penetrating agent, wherein the photographic developer refers to a turbid liquid prepared by stirring chalk powder and industrial alcohol; the penetrating agent comprises dimethylbenzene, butanol and red oil-soluble dye through mixing. The photographic developer is coated on one surface of the weld joint through welding, the penetrating agent is coated and brushed on an unwelded part of the back surface of the weld joint after being dried, and a red spot-shaped trace is observed from the surface of the photographic developer, namely, a leakage point exists in the position. According to the leakage detecting agent and the detection method, the problems of complicated operation process of postwelding pressure leakage testing, overlong fluorescent penetrating inspection leakage detection time and low efficiency are solved. The leakage detecting agent is applied to the practice, is convenient to configure, easy to operate and high in efficiency; the photographic developer is easily wiped, and the penetrating agent automatically volatilizes without residues, and thus no influences on subsequent welding, post-treatment operation and product quality are caused.

Description

technical field [0001] The invention relates to a leak detection agent and a detection method for detecting weld seam leakage during the welding process, which is suitable for leak detection of weld seam with sealing requirements in pipelines, tanks and transformer structural parts. Background technique [0002] For welds with sealing requirements in pipelines, tanks and transformer structural parts, in general, two methods are used to detect leaks in order to detect the tightness of welds. One is air pressure leak detection, that is, the product is sealed after the overall welding is completed. In order to close the cavity, then fill the cavity with compressed air, brush the foam leak test liquid on the weld position after reaching a certain pressure, if the weld continuously appears foam, it means that there is a leak point in the weld at this position; the second is to use fluorescent Penetration method for weld leak detection. However, leak detection after welding is a ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): G01N21/91G01M3/20
Inventor 张海燕李崇秦建伟葛惠卿崔少华曹国强
Owner BAODING TIANWEI GRP CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products