Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A solar cell welding strip dismantling device

A technology for solar cells and ribbons, applied in circuits, photovoltaic power generation, electrical components, etc., can solve problems such as difficult operation, falling corners of solar cells, enterprise losses, etc., to reduce damage factors, facilitate disassembly and operation, improve The effect of efficiency

Active Publication Date: 2016-10-05
CHINA MERCHANTS NEW ENERGY SHENZHEN
View PDF2 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

And because the solar cell is a very thin (about 180um thick) silicon material, and the silicon material itself is very brittle, it is easy to cause the corner of the solar cell to drop, crack or crack due to improper operation, pressure of the soldering iron, and temperature difference
Therefore, it is easy to damage the solar cells during the disassembly process of the solar cell ribbon.
[0007] At present, there is no relevant patented technology or equipment that can solve the difficulty of dismantling the solar cell ribbon. Manufacturers usually use electric soldering irons to directly heat the solder ribbon, and then forcibly remove the solder ribbon on the solar cell sheet by hand.
Due to this disassembly method, in the process of directly heating the solar cells with an electric soldering iron, it is difficult to control the heating temperature, heating time and the force directly applied to the solar cells, which can easily lead to cracks and cracks in the cells, and the high temperature ( Generally around 360 degrees) Heating the solar cell for a long time will also damage the internal structure of the solar cell and seriously affect the electrical performance of the solar cell; secondly, use two hands to press the solar cell, heat the soldering strip with a soldering iron, and separate the soldering strip , the operation is more difficult, and it is easy to cause the solar cell to break, or damage the positive and negative materials of the solar cell, so that it cannot be welded again; The requirements are very high, the efficiency is very low, and the probability of disassembly after repair is high
In this way, the scrap rate of solar cells is very high, and solar cells, as the core device of solar photovoltaic modules, are the most important part of the cost of solar photovoltaic modules, which will bring significant losses to enterprises.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A solar cell welding strip dismantling device
  • A solar cell welding strip dismantling device
  • A solar cell welding strip dismantling device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] (1) the temperature of the heat gun 12, the moving speed and the moving track of the fixed platform 11 are set;

[0037] (2) open exhaust fan 14;

[0038] (3) step on foot switch 16 with one's feet, close exhaust fan 14 to the convulsion of fixed platform 11, at this moment there is no suction on fixed platform 11;

[0039] (4) Place the solar cells to be disassembled on the fixed platform 11, and the two sides of the cells are close to the two right-angled positioning edges of the fixed platform 11, so that the direction of the welding strip is parallel to the moving track of the heat gun 12;

[0040] (5) release the foot switch 16, the suction of the exhaust fan 14 will suck the solar cells to be disassembled;

[0041] (6) Fix one end of the welding strip to be disassembled between the two non-metallic wheels 131 of the welding strip separation wheel 13 with tweezers;

[0042] (7) The heat gun 12 starts to heat, and rapidly heats the solder ribbon to be disassembled...

Embodiment 2

[0045] (1) take off the heat gun 12, set the temperature of the heat gun 12;

[0046] (2) open exhaust fan 14;

[0047] (3) step on foot switch 16 with one's feet, close exhaust fan 14 to the convulsion of fixed platform 11, at this moment there is no suction on fixed platform 11;

[0048] (4) Place the solar cells to be disassembled on the fixed platform 11;

[0049] (5) release the foot switch 16, the suction of the exhaust fan 14 will suck the solar cells to be disassembled;

[0050] (6) Use tweezers with one hand to hold one end of the ribbon to be disassembled, and hold the heat gun 12 with the other hand and heat it at the removal position of the ribbon;

[0051] (7) Gently apply force with the hand holding the tweezers to slowly separate the solder ribbon and the solar cell;

[0052] (8) The hand holding the heat gun 12 moves synchronously with the hand holding the tweezers to heat the welding strip at the dismounting position;

[0053] (9) After dismantling all the...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a solar cell and solder strip disassembling device. The solar cell and solder strip disassembling device comprises a fixing platform, a solder strip separating wheel, a heat gun and an air suction device, wherein small-hole-diameter through holes are evenly distributed in the fixing platform, the lower surface of the fixing platform is fixedly connected with a fan connector, the fan connector is correspondingly connected with all the through holes, the air suction device is connected to the fan connector, the fixing platform is arranged on a platform support, the fixing platform can be controlled by a control system to move in all directions according to the set path, and the heat gun and the solder strip separating wheel are fixed to the upper side of the fixing platform. According to the solar cell and solder strip disassembling device, the factors that a solar cell is high in value and can be easily broken, disassembling difficulty of electric soldering iron is high, disassembling efficiency is low, and the internal structure of the solar cell is damaged are taken into comprehensive consideration, the solar cell and solder strip non-contact type disassembling device is efficient and controllable, the loss of the solar cell in the disassembling process is reduced, and disassembling efficiency is greatly improved.

Description

technical field [0001] The invention belongs to the field of equipment design, and in particular relates to industries such as new energy solar cell module manufacturing and semiconductor device packaging, and in particular to a solar cell sheet welding strip dismantling device. Background technique [0002] A solar photovoltaic module is a renewable energy device that converts light energy into electrical energy. With the development of industrialization, human's demand for energy is increasing rapidly, and the crisis of global energy shortage is becoming increasingly prominent due to the continuous reduction of traditional energy due to its non-renewability; It has caused serious ground, water and air pollution, and brought many serious problems to the living environment of human beings. In order to solve the contradiction between increasing energy demand and decreasing traditional energy reserves, in order to meet human demand for energy and reduce the damage to the envi...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): H01L31/18
CPCH01L31/186Y02E10/50Y02P70/50
Inventor 吴飞
Owner CHINA MERCHANTS NEW ENERGY SHENZHEN
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products