The invention discloses a global
tonnage modular electro-hydraulic decoupling
hybrid power platform and a control method. The global
tonnage modular electro-hydraulic decoupling
hybrid power platform is suitable for 30-99
ton large hydraulic excavators. The
system is composed of a power and transmission subsystem, an
energy storage unit subsystem, a high-
voltage electric drive subsystem and a low-
voltage system subsystem. The
flywheel end of the
diesel engine is connected with the
transfer case, the two-way driving main
hydraulic pump and the ISG starting and generating all-in-one
machine. Engine deep decoupling, independent electric driving walking and rotation, braking
energy recovery, full-electric heat dissipation independent driving, DC-DC independent power supply, intelligent range extending energy complementing and electric transmission starting and stopping are achieved, a traditional hydraulic walking and rotation motor, a multi-way valve, a hydraulic heat dissipation pump and a motor are omitted, and a full-
tonnage machine type is modularly adapted. The whole vehicle controller achieves multi-
mode control and
global energy scheduling, the comprehensive working condition fuel saving rate ranges from 25% to 35%, the high
idle speed and transition fuel saving rate ranges from 35% to 45%, and the problems that existing
hybrid power is large in
coupling degree, heat dissipation depends on an engine and
hydraulic pressure, energy is wasted, and global expansion cannot be achieved are solved.