Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Production method of vermicular graphite cast iron

A technology for vermicular graphite cast iron and pig iron, which is applied in the field of producing vermicular graphite iron, can solve the problems of narrow interval, inability to overcome, and the vermicular rate cannot be well controlled stably, and achieves compact process, excellent high temperature performance and high process stability. Effect

Inactive Publication Date: 2014-07-23
KOCEL GROUP +1
View PDF3 Cites 6 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Defects in the existing technology: firstly, in terms of technology, the existing technology for producing vermicular graphite cast iron, it is more common to perform vermicular treatment by embedding and flushing, and the embedding materials are usually rare earth silicon-magnesium alloy and rare earth magnesium alloy + Ti two
These two methods require that each parameter and the addition amount of vermicular agent and inoculant must be calculated according to the S content in front of the furnace, and the amount of iron tapping is required to be accurate. Due to the narrow range of Mg content in the production of vermicular graphite cast iron, and the interaction between Ti and Mg The range of worm graphite produced by the action is also very narrow, so there are certain defects in the way of embedding treatment, and the vermicular rate cannot be well and stably controlled
[0007] So far there is no way to overcome the above

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Production method of vermicular graphite cast iron
  • Production method of vermicular graphite cast iron
  • Production method of vermicular graphite cast iron

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0034] A method for producing compacted graphite cast iron, characterized in that: the method comprises the steps of:

[0035] a. Feeding: The feeding sequence is scrap steel-mechanical iron-pig iron to ensure a compact process and no phenomenon such as fluffing or over-burning;

[0036] b. Ferro-titanium is added to the furnace along with the first batch of charge, and the weight content is 0.1-0.3%;

[0037] c. Melting: melting process temperature <1380°C; sampling temperature is 1460-1480°C, overheating temperature is 1500-1510°C;

[0038] d. Embedding bag: Add vermicular agent to one side of the vermicular bag, pound it tightly, cover the inoculant, and then cover 1% to 2% of the broken steel pieces to meet the standard of covering the inoculant tightly. Put 0.5-0.8% copper at the input end;

[0039] e. Rapid one-time tapping, the tapping temperature is 1470-1490°C, no inoculation tank is used, and the molten iron is flushed against the side where no vermative agent is p...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a production method of a cast iron, and especially relates to a production method of a vermicular graphite caste iron. The method comprises the following steps: (1) feeding: adding titanium iron into a furnace along with the first batch of furnace charge, wherein the titanium iron accounts for 0.1 to 0.3% of the weight of the furnace charge; (2) smelting: controlling the temperature below 1380 DEG C during the smelting process, wherein the sampling temperature is 1460 to 1480 DEG C, and the overheating temperature is 1500 to 1510 DEG C; (3) embedding: adding a vermiculizer in one side of a vermicular bag, firmly pressing, covering the vermiculizer with an inoculant, then covering the inoculant with 1% to 2% of steel debris until the inoculant is firmly and fully covered, placing 0.5% to 0.8% of copper on the end that molten iron flows in; (4) rapidly discharging iron for one time, wherein the iron discharging temperature is 1470 to 1490, an inoculant slot is not used, and the molten iron is introduced into the system from the side that is not provided with the vermiculizer; (5) carrying out vermicular reactions, and finally removing the slag after the vermicular reactions. The method is unique, and the equipment for on-the-spot metallography detection is not needed to achieve the stable vermicular graphite rate.

Description

technical field [0001] The invention relates to a method for producing cast iron, in particular to a method for producing vermicular graphite cast iron. Background technique [0002] As a material whose properties are between gray cast iron and nodular cast iron, compacted graphite cast iron is relatively difficult to produce, and research on compacted graphite cast iron in foreign countries is relatively early, and the development of compacted graphite cast iron technology began in the 1990s In Europe, the first mass production of cylinders was in 1999. Domestic research on vermicular graphite cast iron was relatively late. In the past few years, domestic standards stipulated that the creep rate of test blocks should reach more than 50%. Recently, with the development of vermicular iron in my country, Revise the standard of creep rate to more than 80%, but there are relatively few domestic manufacturers of vermicular cast iron in batches, and the creep rate [0003] It is di...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C22C33/10C22C37/04
Inventor 陶涛周文军张守全徐国强尤国庆孙升张俊勇安少妮
Owner KOCEL GROUP
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products