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Method for reducing content of reducing sugar in reconstituted tobacco

A technology for reconstituted tobacco leaves and sugar content, applied in tobacco, tobacco preparation, tobacco treatment, etc., can solve problems such as adverse effects of combustion, weak strength and strength, and poor smoldering properties

Active Publication Date: 2014-07-30
SHANGHAI TOBACCO GRP CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

If the sugar content is too high, the taste of the smoke will be flat, the concentration will be insufficient, the strength and strength will be weakened, and it will also have a negative impact on the combustibility, making the smoldering property worse, the combustion will be incomplete, and the amount of tar produced will increase.
[0004] During the production process of reconstituted tobacco leaves, most of the water-soluble sugars in the raw materials (including tobacco stems, tobacco dust, and chips) are extracted into the extract, and the content of reducing sugar in the extract is about 2%. The content of reducing sugar in the cloth liquid can be as high as 7-10%. Applying the concentrated coating liquid directly and evenly on the reconstituted tobacco paper base usually results in high sugar content in the produced reconstituted tobacco, which affects the taste and color of the reconstituted tobacco. , and tar content, affecting the quality and stability of the product

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] Weigh the tobacco stems (origin in Hunan), add 60℃ hot water according to the ratio of tobacco stem to water mass of 1:4, keep for 30 minutes, discard the tobacco stem soaking liquid, and weigh the tobacco stems according to the mass ratio: tobacco powder: tobacco slices = 1:0.5:0.5, then add 65°C hot water according to the material-liquid ratio 1:5, keep the temperature in a 70°C water bath for 30 minutes, filter the resulting liquid and centrifuge to prepare a tobacco extract. The reducing sugar content in the extract is determined to be 2.1%.

[0031] Adding sugar-reducing system additives: the amount of EDTA is 0.2% of the extract, after stirring and dissolving, add each ammonia source substance according to reducing sugar: proline: lysine: diammonium phosphate = 1:0.2:0.25:0.25, ZnCl 2 The concentration is 0.01mmol / L, using K 2 CO 3 Adjust the pH to 6.20. Stir at a constant temperature of 70°C for 2h, then concentrate under reduced pressure at 70°C until the density o...

Embodiment 2

[0034] Weigh the tobacco stems (from Hunan), add 50℃ hot water according to the ratio of tobacco stem to water mass of 1:3, keep for 30 minutes, discard the tobacco stem soaking liquid, and weigh the tobacco stems according to the mass ratio: smoke powder: tobacco slices = 1:0.5:0.6, add 70°C hot water according to the material-to-liquid ratio 1:6, keep the temperature in a 70°C water bath for 30 minutes, filter the obtained liquid and centrifuge to prepare a tobacco extract. The reducing sugar content in the extract is determined to be 2.2%.

[0035] Adding sugar-reducing system additives: the amount of EDTA is 0.1% of the extract, after stirring and dissolving, add each ammonia source substance according to reducing sugar: proline: lysine: diammonium phosphate=1:0.15:0.25:0.35 , ZnCl 2 The concentration is 0.01mmol / L, using K 2 CO 3 adjust p H to 6.32. Stir at a constant temperature of 75°C for 2h, and concentrate under reduced pressure at 75°C until the density of the extract ...

Embodiment 3

[0038] Weigh the tobacco stems (from Hunan), add 60℃ hot water according to the ratio of tobacco stem to water mass of 1:3, keep for 30 minutes, discard the tobacco stem soaking liquid, and weigh the tobacco stems according to the mass ratio: tobacco powder: tobacco slices = 1:0.6:0.6, add 60°C hot water according to the material-to-liquid ratio 1:5, keep the temperature in a 65°C water bath for 30 minutes, filter the resulting liquid and centrifuge to prepare a tobacco extract. The reducing sugar content in the extract is determined to be 2.2%.

[0039] Adding sugar-reducing system additives: the amount of EDTA is 0.2% of the extract, after stirring and dissolving, add each ammonia source substance according to reducing sugar: proline: lysine: diammonium phosphate = 1:0.2:0.4:0.4 , ZnCl 2 The concentration is 0.015mmol / L, using K 2 CO 3 Adjust the pH to 6.45, stir at 80°C for 2h, and concentrate at 80°C under reduced pressure until the density of the extract is about 1.23g / cm 3 ....

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PUM

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Abstract

The invention relates to the field of reconstituted tobacco preparation, in particular to a method for reducing the content of reducing sugar in reconstituted tobacco, and an application of the method. The method comprises the following steps: adding a mixture material of tobacco stems, tobacco waste and tobacco pieces into hot water of 60-70 DEG C, keeping the temperature, performing solid-liquid separation, and preparing to obtain a tobacco extract liquid; respectively adding EDTA (Ethylene Diamine Tetraacetic Acid), proline, lysine, diammonium hydrogen phosphate and a catalyst into the obtained extract liquid, adjusting the pH value of the reaction liquid till the reaction liquid is faintly acid, stirring for more than 2 hours at the constant temperature of 70-80 DEG C, subsequently performing vacuum concentration, and uniformly applying the concentrated extract liquid onto the front and back sides of a paper substrate; putting the obtained product into a baking oven for baking under the condition of ventilation till the moisture content is 11.5-13.5%, and obtaining a finished reconstituted tobacco product. Compared with that of a thin piece which is not treated by using the technical method, the content of the reducing sugar is reduced by 10-20% on premise that the sensory quality of the product is not affected.

Description

Technical field [0001] The invention relates to the field of reconstituted tobacco preparation, in particular to a method for reducing the content of reducing sugars in reconstituted tobacco leaves and uses thereof. Background technique [0002] Reconstituted tobacco, also known as reconstituted tobacco, uses tobacco stems, tobacco dust, tobacco slices, etc. as raw materials to make flakes close to tobacco leaves. It can be used as a raw material for tobacco products to replace natural cigar wrappers. It is now widely used as a raw material for cigarettes. It is an important part of cigarette shreds, and its physical properties and chemical composition can be adjusted as required. Therefore, the application of reconstituted tobacco can help improve the quality of cigarette products, and play an important role in reducing cigarette tar content, improving filling capacity, and reducing costs. . Research on the preparation method of reconstituted tobacco with stable quality, good t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A24B3/14A24B15/18
Inventor 严新龙李新生王军高徐梅
Owner SHANGHAI TOBACCO GRP CO LTD
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