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Soldering machine of automatic insertion robot for car lamp LED (Light Emitting Diode) substrate, and working method thereof

A LED substrate and automatic plug-in technology, which is applied to vehicle parts, tin feeding devices, manufacturing tools, etc., can solve problems such as unstable welding quality, low production efficiency, and high scrap rate, and achieve high solder quality, high production efficiency, and high output. stable effect

Inactive Publication Date: 2014-07-30
TODAY MACHINERY EQUIP DALIAN
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, soldering is all manual work. For the manual insertion and manual soldering of the LED substrate of the car lamp, the insertion method and working time, the amount of wire feeding of the solder wire, the soldering method and the working time will all be affected by the technical level, proficiency and experience of the operator. Influence: Unstable welding quality, high scrap rate, low production efficiency and high cost

Method used

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  • Soldering machine of automatic insertion robot for car lamp LED (Light Emitting Diode) substrate, and working method thereof
  • Soldering machine of automatic insertion robot for car lamp LED (Light Emitting Diode) substrate, and working method thereof

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Embodiment Construction

[0012] figure 1 , 2 It shows a structural diagram of a robot soldering machine for automatic insertion of LED substrates for car lamps. In the figure, the auto lamp LED substrate automatic plug-in robot soldering machine includes a frame structure composed of a frame 17, a frame top plate 22 and a work area protection 18, and a six-axis robot 23. The six-axis robot 23 is installed on the frame top plate 22. The frame 17 is provided with a robot controller 20 and an electrical control box 1 . The front end of the six-axis robot 23 is provided with a gripper mechanism 3 and a soldering iron tip soldering unit 6, which are equivalent to the left and right hands of a human being, with one hand grabbing the plug-in and the other holding the soldering iron tip for soldering. The right side of frame 17 is provided with vibrating plate mechanism, and vibrating plate mechanism is arranged on vibrating plate 9 on the vibrating plate support 8, and vibrating plate 9 is connected with t...

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Abstract

The invention relates to a soldering machine of an automatic insertion robot for a car lamp LED (Light Emitting Diode) substrate, and belongs to processing machinery for soldering after the robot carries out automatic insertion. The front end of the six-axis robot of the soldering machine is provided with a gripper mechanism and a welding head soldering unit, and a vibration disc mechanism is arranged at the right side of a rack; a vibration disc is connected onto an insert feeding mechanism on a rack top plate through a straight-line feed channel, and a working bottom plate is fixedly arranged on the upper surface of the rack top plate; soldering tooling is arranged on the upper surface of the working bottom plate, and the welding head soldering unit is arranged on the six-axis robot through a welding head mounting rack; a threading disc is arranged on the welding head soldering unit, and a touch screen is arranged at the upper right corner of the protective front of a working area; a three-color lamp is arranged at the protective top end of the working area, and a miniature limit switch is arranged in the front of the working area. The soldering machine is in an acting range of the six-axis robot, the overall structure is compact, and the space is saved. The six-axis robot has an accurate insertion function, the soldering quality is high, the yield is stable, the production efficiency is high, the degree of mechanization is high, the cost is low, and the labor intensity is reduced.

Description

technical field [0001] The invention relates to a robot soldering machine for automatically inserting LED substrates of car lamps and a working method thereof, belonging to a processing machine for soldering after automatic inserting by a robot. Background technique [0002] At present, soldering is all manual work. For the manual insertion and manual soldering of the LED substrate of the car lamp, the insertion method and working time, the amount of wire feeding of the solder wire, the soldering method and the working time will all be affected by the technical level, proficiency and experience of the operator. Influence: Unstable welding quality, high scrap rate, low production efficiency and high cost. Contents of the invention [0003] The object of the present invention is to overcome the above-mentioned technical deficiencies, and provide a robot soldering machine for automatically inserting LED substrates of car lamps and its working method. Plug-in robotic ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K3/06B23K3/08B23K3/00
CPCB23K3/02B23K3/08B23K37/006B23K2101/006B23K2101/36
Inventor 张勇
Owner TODAY MACHINERY EQUIP DALIAN
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