Selective laser melting rapid forming device

A technology of selective laser melting and laser forming, applied in the field of additive manufacturing, it can solve the problems of long laser idle time, reduced solidification speed of parts, and large accumulation of heat in powder bed, etc., so as to increase the scanning time interval between layers and reduce the utilization rate. , the effect of improving utilization

Active Publication Date: 2014-08-20
TECH LASER TECH SHANGHAI CO LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For a single station, the laser must be "idle" when the piston in the molding cylinder is lowered or during the powder feeding / spreading time, resulting in a waste of resources
Especially if a high-power laser is used, after multi-layer and multiple continuous scanning forming, due to the large heat accumulation of the powder bed, it is easy to cause the temperature of the molten pool to be too high, which will reduce the solidification speed of the part
For this reason, it must be cooled for a period of time, so that the molten pool cools down before the next scan, making the "idle" time of the laser longer

Method used

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  • Selective laser melting rapid forming device
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Embodiment Construction

[0023] The existing SLM equipment is a single station, and its production process mainly includes processes such as powder feeding, powder spreading, laser scanning, and forming cylinder piston lowering. These processes are repeated in turn until the entire part is completed. During this period, the laser is only used during laser scanning and is idle for other times. But the present invention is different, the laser is always in the scanning state. For a certain station, the production process still repeats the steps of powder feeding, powder spreading, laser scanning, and molding cylinder piston down until the entire part is completed. However, there is a certain time difference between several stations and each production process. Taking four stations as an example, at a certain moment, station A is feeding powder, station B is spreading powder, station C is laser scanning, and station D is descending the forming cylinder piston. At the next moment, the A station spreads ...

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Abstract

The invention discloses an efficient multi-station selective laser melting rapid forming device. The device comprises a control system, laser devices, a light guide system and stations, one or more laser devices are arranged, each laser device corresponds to at least two stations, the control system is used for controlling movement of components in the stations and laser output states of the laser devices, each station comprises a laser forming module, a scanning system and an auxiliary device, the scanning systems and the auxiliary devices correspond to the laser forming modules, the laser forming modules are forming cavities in an SLM device, each scanning system is composed of at least one galvanometric scanning system, and the auxiliary devices are used for achieving preheating or / and gas purifying circulation required by SLM forming. Lasers emitted by the laser devices pass through the light guide system and then reach the scanning systems of the corresponding stations respectively, then, laser melting is performed on powder through the corresponding laser forming modules, the stations alternatively perform powder feeding, powder laying, scanning and lifting, uninterrupted work of the laser devices is achieved, efficient utilization of the lasers is achieved, and the manufacturing cost of the formed part is reduced.

Description

technical field [0001] The invention belongs to the field of additive manufacturing, and in particular relates to a multi-station high-efficiency selective area laser melting rapid prototyping equipment. Background technique [0002] The basic principle of Selective laser melting (SLM) technology is to make three-dimensional parts based on layer-by-layer manufacturing and layer-by-layer superposition. The process flow is as follows: (1) first slice the 3D CAD model of the part in layers to obtain the contour information of each layer of parts; (2) the control system plans the process and scanning path; (3) the powder feeding device feeds powder, The powder spreading device lays a layer of powder as thick as the slice thickness in the molding cylinder; (4) the laser selectively melts the powder according to the control system instructions; (5) the piston of the molding cylinder descends to a height of layer thickness; (6) repeats ( 3)~(5), until the manufacture of parts is c...

Claims

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Application Information

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IPC IPC(8): B22F3/105B29C67/00
CPCY02P10/25
Inventor 曾晓雁关凯朱海红王泽敏李祥友胡乾午蒋明段军
Owner TECH LASER TECH SHANGHAI CO LTD
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