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Cement-based polystyrene material and insulation board production process based thereon

A polystyrene and production process technology, applied in the field of thermal insulation board production technology and cement-based polystyrene materials, can solve the problems of difficult on-site quality control of inorganic fire-resistant thermal insulation materials, failing to reach A-level fire protection, easy to fall off and water absorption, etc. , to achieve the effect of good fire resistance, enhanced shear resistance, low density and high strength

Inactive Publication Date: 2014-10-29
江苏省苏安能节能建材科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

According to GB8624-1997 and GB8624-2006, EPS, XPS and other materials belong to Class B materials. Although their thermal insulation effect is good, their fire performance is poor, which cannot meet the standard of Class A fire protection.
At present, there are few sources of A-grade materials, and the insulation effect is not good. It is difficult to meet the needs of building energy conservation. However, pure inorganic fireproof insulation materials are difficult to control on-site quality, high construction costs, and have the disadvantages of easy cracking, easy falling off, and high water absorption.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] Cementitious polystyrene materials, including the following components:

[0040] ①Dry powder ratio (calculated by mass percentage):

[0041] Portland cement: 75

[0042] Fly Ash: 24.3

[0043] Polypropylene fiber: 0.2

[0044] Concrete admixture: 0.35

[0045] Emulsion: 0.15

[0046] ② The volume ratio of dry powder to expanded polystyrene particles is 1:5.

[0047] Based on the ratio of the above raw materials, Portland cement, fly ash, expanded polystyrene particles, polypropylene fibers, and concrete admixtures are quantitatively measured and then put into a mixer to stir into a semi-finished product, and then pumped into a powder storage tank for standby; After the water and emulsion are quantitatively measured by the flow meter, they are added to the mixer and mixed evenly, and pumped into the liquid agent storage tank for standby; the expanded polystyrene particles enter the silo for standby through the lifting conveying equipment;

[0048] The liquid agent ...

Embodiment 2

[0053] Only group distribution ratio is different from embodiment 1, and each group distribution ratio is as follows:

[0054] ①Dry powder ratio (calculated by mass percentage):

[0055] Portland cement: 80

[0056] Fly Ash: 19.2

[0057] Polypropylene fiber: 0.2

[0058] Concrete admixture: 0.4

[0059] Emulsion: 0.2

[0060] ②The volume ratio of dry powder to expanded polystyrene particles is 1:4.

[0061] All the other preparation processes are the same as in Example 1.

Embodiment 3

[0063] Compared with Example 1, only the distribution ratio of the groups is different, and the distribution ratios of each group are as follows:.

[0064] ①Dry powder ratio (calculated by mass percentage):

[0065] Portland cement: 85

[0066] Fly Ash: 14.4

[0067] Polypropylene fiber: 0.15

[0068] Concrete admixture: 0.2

[0069] Emulsion: 0.25

[0070] ② The volume ratio of dry powder to expanded polystyrene particles is 1:6.

[0071] All the other preparation processes are the same as in Example 1.

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PUM

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Abstract

The invention discloses a cement-based polystyrene material, which comprises the following components: (1) according to a dry powder ratio (by mass percentage): 65-85 of portland cement; 10-25 of fly ash; 0.15-0.25 of polypropylene fiber; 0.2-0.4 of a concrete admixture; and 0.15-0.25 of an emulsion; and (2) the volume ratio of the dry powder to expanded polystyrene particles being 1:4-1:6. The production process for preparation of a composite insulation board based on the cement-based polystyrene material includes the steps of proportioning, stirring, molding transportation, curing and molding packaging, and a final product can be obtained thereby. The composite insulation board obtained on the basis of the formula and the preparation process has the advantages of high fire resistance, high thermal insulation, high strength, light weight, high bonding strength, and no toxicity or harm, etc.

Description

technical field [0001] The invention relates to the field of building energy-saving building materials, in particular to a cement-based polystyrene material and a production process for a thermal insulation board based on the material. Background technique [0002] The implementation of the important national policy of building energy conservation has created a huge market for the building insulation industry. With the development of energy-saving work, materials such as EPS and XPS have been widely used, but while they are widely used, fire accidents also occur frequently. There are many reasons for the fire, but the flammability of insulation materials such as EPS and XPS is an important reason. According to GB8624-1997 and GB8624-2006, materials such as EPS and XPS belong to Class B materials. Although their thermal insulation effect is good, their fire performance is poor and cannot meet the standard of Class A fire protection. At present, there are few sources of Clas...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/04C04B16/08
Inventor 周锦峰赵坛祥朱亮顾鼎新
Owner 江苏省苏安能节能建材科技有限公司
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