A ceramic polymer composite material and a preparing method thereof

Active Publication Date: 2014-12-10
湖北国瓷科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Products made of ceramic materials have the advantages of high temperature resistance, chemical corrosion resistance, high hardness, and high compressive strength, but the disadvantages are low tensile strength, poor plasticity and toughness, insufficient mechanical strength, poor wear resistance, and poor drop resistance. It is also easy to break; the advantages of products made of polymer materials are good plasticity and toughness, and light weight, but the disadvantages are flammable, easy to oxidize, easy to deform and low hardness, poor protective effect, and long-term use can easily cause surface gloss out of shape

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] A preparation method of a ceramic polymer composite material, comprising the following steps:

[0023] 1), the mass percent is 1.5% microcrystalline wax, 12% paraffin wax, 6.5% polyethylene, 5% polypropylene, 3% dispersant, 4% plasticizer weighed in proportion, pour into In a kneader, heat to 160 degrees Celsius and knead for 2 hours to mix well;

[0024] 2), then the mass percentage is 47% 3Y-ZrO 2 Be that the graphite particle of 21% by mass percent is weighed in proportion, mix homogeneously, join in the kneader, knead with the organic matter in step 1 and mix homogeneously for 3 hours;

[0025] 3), cooling discharge;

[0026] 4), heat the above-mentioned kneaded material to 160 degrees Celsius in a granulator, extrude and granulate, and set aside;

[0027] 5) Add the granulated material to the material hopper of the injection molding machine, and inject and mold it in the injection molding machine. The injection molding temperature is controlled at 230 degrees Ce...

Embodiment 2

[0035] A preparation method of a ceramic polymer composite material, comprising the following steps:

[0036] 1), the mass percentage is 1.5% microcrystalline wax, 7% paraffin wax, 5% polyethylene, 3.5% polypropylene, 2% dispersant, 4% plasticizer weighed in proportion, pour into In a kneader, heat to 165 degrees Celsius and knead for 2.5 hours to mix well;

[0037] 2), then the mass percentage is 62% 3Y-ZrO 2 Be 15% graphite particles by weight in proportion, mix uniformly, join in the kneader, knead with the organic matter in step 1 and mix uniformly for 3 hours;

[0038] 3), cooling discharge;

[0039] 4), in the granulator, heat the above-mentioned kneaded material to 165 degrees Celsius, extrude and granulate, and set aside;

[0040] 5) Add the granulated material into the material hopper of the injection molding machine, and inject and mold it in the injection molding machine. The injection molding temperature is controlled at 250 degrees Celsius to facilitate the gra...

Embodiment 3

[0048] A preparation method of a ceramic polymer composite material, comprising the following steps:

[0049] 1), the mass percentage is 1% microcrystalline wax, 3% paraffin wax, 4% polyethylene, 1% polypropylene, 0.3% dispersant, 0.7% plasticizer weighed in proportion, pour into In a kneader, heat to 165 degrees Celsius and knead for 2.5 hours to mix well;

[0050] 2), then the mass percentage is 85% 3Y-ZrO 2 5% graphite particles are weighed in proportion with the mass percentage, mixed uniformly, added in a kneader, kneaded with the organic matter in step 1 for 3 hours and mixed uniformly;

[0051] 3), cooling discharge;

[0052]4), in the granulator, heat the above-mentioned kneaded material to 165 degrees Celsius, extrude and granulate, and set aside;

[0053] 5) Add the granulated material into the material hopper of the injection molding machine, and inject and mold it in the injection molding machine. The injection molding temperature is controlled at 250 degrees Ce...

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PUM

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Abstract

A ceramic polymer composite material is disclosed. The composite material comprises following components by mass: 47-85% of 3Y-ZrO2, 0-8% of polyethylene, 0-8% of polypropylene, 3-15% of paraffin, 0-10% of microcrystalline wax, 0.3-4% of a dispersant, 0-5% of a plasticizer, and 5-25% of graphite particles with the particle size of the graphite particles ranging from 1 [mu]m to 1 mm. The 3Y-ZrO2, the polyethylene, the polypropylene, the paraffin, the microcrystalline wax, the dispersant, the plasticizer and the graphite particles are sintered at a high temperature to obtain a ceramic material with a spongy porous crosslinking structure. The ceramic composite material with light weight and good toughness is formed by injecting the ceramic material with the spongy porous crosslinking structure into a polymer resin material. A preparing method of the ceramic polymer composite material is also disclosed.

Description

【Technical field】 [0001] The invention relates to the preparation of ceramic materials, in particular to a ceramic polymer composite material and a preparation method thereof. 【Background technique】 [0002] Existing mobile phone casings, watch casings, watch chains, accessories, etc. are mostly made of plastic, metal or glass materials. Parts made of plastic materials are very easy to wear and scratch; parts made of metal materials are very easy to Paint peeling or rusting will cause users to feel uncomfortable allergic reactions during use; while parts made of glass are easy to scratch and break, making them often poor in wear resistance, easy to scratch, and poor in drop resistance, easy to fall broken. [0003] Therefore, some common daily necessities that require decorative functions, such as mobile phone casings, watch casings, watch chains, and jewelry, choose to use ceramic materials or polymer materials. Products made of ceramic materials have the advantages of hi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B26/10C04B35/48
Inventor 袁远杨群
Owner 湖北国瓷科技有限公司
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