Ceramic earphone and manufacturing method thereof
A manufacturing method and technology for earphones, applied in the field of ceramic materials, can solve the problems of long production cycle, slow release, high carbon residue rate and pollute the environment, and achieve the effects of avoiding softening and deformation, increasing degreasing speed and shortening process cycle.
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Embodiment 1
[0030] In this example 1, the ceramic powder ingredient is zirconia; the organic binder ingredient includes 80 parts of POM, 15 parts of PE, 16 parts of EVA, 14 parts of PW, and 8 parts of SA in parts by mass.
[0031] S10, weighing 240g of zirconia ceramic powder and 60g of organic binder for mixing and batching.
[0032] S20, placing the mixed material in step S10 in a mixer for pressurized stirring, so as to make it fully mixed to obtain a uniform mixed slurry.
[0033] S30, put the slurry obtained by kneading in step S20 into a granulator for granulation, the granulation temperature is 200° C., and the granulation size is set to 5 mm.
[0034] S40, injecting the granulation obtained in step S30 with an injection molding machine with the assistance of an injection mold to generate a green embryo of a predetermined shape; wherein the injection temperature is 200°C, and the injection pressure is 60Mpa; and then placed for a period of time until the green embryo is stable for...
Embodiment 2
[0038] In this example 2, the ceramic powder ingredient is zirconia; the organic binder ingredient includes 60 parts of POM, 18 parts of PE, 18 parts of EVA, 18 parts of PW, and 9 parts of SA in parts by mass.
[0039] S10, take 270g of zirconia ceramic powder and 30g of organic binder for mixing and batching.
[0040] S20, placing the mixed material in step S10 in a mixer for pressurized stirring, so as to make it fully mixed to obtain a uniform mixed slurry.
[0041] S30, put the slurry obtained by kneading in step S20 into a granulator for granulation, the granulation temperature is 150° C., and the granulation size is set to 8 mm.
[0042] S40, injecting the granulation obtained in step S30 with an injection molding machine with the assistance of an injection mold to generate a green embryo of a predetermined shape; wherein the injection temperature is 300°C, and the injection pressure is 60Mpa; and then placed for a period of time until the green embryo is stable forming...
Embodiment 3
[0046] In this example 2, the ceramic powder ingredient is zirconia; the organic binder ingredient includes 90 parts of POM, 11 parts of PE, 11 parts of EVA, 12 parts of PW, and 7 parts of SA in parts by mass.
[0047] S10, take 250g of zirconia ceramic powder, 50g (the total amount is 300g, the amount of binder is between 10% and 20%) of organic binder for mixing and batching.
[0048] S20, placing the mixed material in step S10 in a mixer for pressurized stirring, so as to make it fully mixed to obtain a uniform mixed slurry.
[0049] S30, put the slurry obtained by kneading in step S20 into a granulator for granulation, the granulation temperature is 300° C., and the granulation size is set to 6 mm.
[0050] S40, injecting the granulation obtained in step S30 with an injection molding machine with the assistance of an injection mold to generate a green embryo of a predetermined shape; wherein the injection temperature is 150°C, and the injection pressure is 80Mpa; and then ...
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