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Ceramic earphone and manufacturing method thereof

A manufacturing method and technology for earphones, applied in the field of ceramic materials, can solve the problems of long production cycle, slow release, high carbon residue rate and pollute the environment, and achieve the effects of avoiding softening and deformation, increasing degreasing speed and shortening process cycle.

Active Publication Date: 2015-01-21
SHENZHEN SUNTECH ADVANCED CERAMICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the wax base itself needs to be degreased at high temperature for a long time because of its large internal stress and slow release, and the green embryo is prone to defects such as collapse and deformation during the degreasing process. Therefore, the above-mentioned existing methods lead to long production cycles, Disadvantages of low yield rate (easy to crack), high carbon residue rate and environmental pollution

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] In this example 1, the ceramic powder ingredient is zirconia; the organic binder ingredient includes 80 parts of POM, 15 parts of PE, 16 parts of EVA, 14 parts of PW, and 8 parts of SA in parts by mass.

[0031] S10, weighing 240g of zirconia ceramic powder and 60g of organic binder for mixing and batching.

[0032] S20, placing the mixed material in step S10 in a mixer for pressurized stirring, so as to make it fully mixed to obtain a uniform mixed slurry.

[0033] S30, put the slurry obtained by kneading in step S20 into a granulator for granulation, the granulation temperature is 200° C., and the granulation size is set to 5 mm.

[0034] S40, injecting the granulation obtained in step S30 with an injection molding machine with the assistance of an injection mold to generate a green embryo of a predetermined shape; wherein the injection temperature is 200°C, and the injection pressure is 60Mpa; and then placed for a period of time until the green embryo is stable for...

Embodiment 2

[0038] In this example 2, the ceramic powder ingredient is zirconia; the organic binder ingredient includes 60 parts of POM, 18 parts of PE, 18 parts of EVA, 18 parts of PW, and 9 parts of SA in parts by mass.

[0039] S10, take 270g of zirconia ceramic powder and 30g of organic binder for mixing and batching.

[0040] S20, placing the mixed material in step S10 in a mixer for pressurized stirring, so as to make it fully mixed to obtain a uniform mixed slurry.

[0041] S30, put the slurry obtained by kneading in step S20 into a granulator for granulation, the granulation temperature is 150° C., and the granulation size is set to 8 mm.

[0042] S40, injecting the granulation obtained in step S30 with an injection molding machine with the assistance of an injection mold to generate a green embryo of a predetermined shape; wherein the injection temperature is 300°C, and the injection pressure is 60Mpa; and then placed for a period of time until the green embryo is stable forming...

Embodiment 3

[0046] In this example 2, the ceramic powder ingredient is zirconia; the organic binder ingredient includes 90 parts of POM, 11 parts of PE, 11 parts of EVA, 12 parts of PW, and 7 parts of SA in parts by mass.

[0047] S10, take 250g of zirconia ceramic powder, 50g (the total amount is 300g, the amount of binder is between 10% and 20%) of organic binder for mixing and batching.

[0048] S20, placing the mixed material in step S10 in a mixer for pressurized stirring, so as to make it fully mixed to obtain a uniform mixed slurry.

[0049] S30, put the slurry obtained by kneading in step S20 into a granulator for granulation, the granulation temperature is 300° C., and the granulation size is set to 6 mm.

[0050] S40, injecting the granulation obtained in step S30 with an injection molding machine with the assistance of an injection mold to generate a green embryo of a predetermined shape; wherein the injection temperature is 150°C, and the injection pressure is 80Mpa; and then ...

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PUM

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Abstract

The invention provides a method for manufacturing a ceramic earphone. The method comprises the following steps: pressurizing and mixing ceramic powder and an organic adhesive to form slurry, wherein the organic adhesive comprises 60-90 mass parts of POM, 10-20 mass parts of PE, 10-20 mass parts of EVA, 10-20 mass parts of PW and 5-10 mass parts of SA; extruding and granulating the slurry, thereby obtaining injection molding particles; performing injection molding on the injection molding particles by using a ceramic earphone mold, and generating a green body; performing catalytic degreasing on the green body, wherein the catalyst refers to 50-90 percent of nitric acid in the catalytic degreasing step; and sintering the degreased green body. According to the method disclosed by the invention, the organic adhesive with the components is adopted, and catalytic degreasing is performed in the subsequent step by using nitric acid, so that the production cycle is greatly shortened, the defects such as softening deformation and cracking are overcome, and the yield is improved.

Description

technical field [0001] The invention belongs to the technical field of ceramic materials, and in particular relates to a ceramic earphone and a manufacturing method thereof. Background technique [0002] The existing ceramic earphones are all made of wax-based oil extraction and feeding, and then injection molding is performed. Among them, the wax base can be heated repeatedly, and its thermal degradability in the degreasing stage can be adjusted according to the molecular weight and distribution, so it is most commonly used as an injection molding feed for ceramic earphone products. However, the wax base itself needs to be degreased at high temperature for a long time because of its large internal stress and slow release, and the green embryo is prone to defects such as collapse and deformation during the degreasing process. Therefore, the above-mentioned existing methods lead to long production cycles, The disadvantages of low yield (easy to crack) and high carbon residue...

Claims

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Application Information

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IPC IPC(8): C04B35/48C04B35/622
CPCC04B35/48C04B35/63408C04B35/63416C04B35/63472C04B2235/48
Inventor 王明明谭毅成向其军武彦辉
Owner SHENZHEN SUNTECH ADVANCED CERAMICS
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