Dry vacuum insulated panel and production method thereof

A technology of a vacuum insulation panel and a manufacturing method, which is applied to heat exchange equipment, protects pipelines through heat insulation, heat preservation, etc., can solve the problems of not widely used, rising energy consumption, and burning grades that cannot reach Class A, and reduce costs. , high fiber strength, the effect of improving the manufacturing environment

Inactive Publication Date: 2015-03-11
安徽吉曜玻璃微纤有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The dry-process vacuum insulation panel with ultra-fine glass fiber as the core material is the best cost-effective A-level inorganic non-combustible material among the known solid insulation materials. It has a broad application market in thermal insulation and barrier. It is mainly used in refrigerators, Freezers, refrigerated containers, freezers, medical cold preservation equipment, vending machines and other facilities and equipment can efficiently and conveniently achieve energy saving and cold preservation effects. In China, the application has not been widely used, and the existing organic materials not only have a combustion level that cannot reach Class A , the thermal conductivity is basically in the range of 0.01-0.02W / m.k, and the energy-saving and heat-insulating effect is only about 10% of that of vacuum insulation panels. At present, there is a production process of making vacuum insulation panels by wet method in China, which needs to add water to make pulp, and then lay the panels to filter out Water, then dehydration, and finally high-temperature drying, the water content is reduced to below 0.4%, and then cut, the production process not only greatly increases the energy consumption, but also the thermal conductivity of the vacuum insulation panel is always above 0.0025w / m.k

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0056] According to an embodiment of the present invention, the following core materials are used in parts by mass;

[0057] SiO 2 : 68.8 copies,

[0058] Al 2 o 3 : 3.6 parts,

[0059] CaO: 4.9 parts,

[0060] MgO: 1.5 parts,

[0061] Na 2 O: 13.5 parts,

[0062] K 2 O: 1.0 parts,

[0063] B 2 o 3 : 6.3 parts,

[0064] The degree of percussion of the glass wool is 16°SR, the diameter is 3.0 microns, the mass fraction of water in the glass wool is 0.4%, the surface density is 55%, the mixing rate of glass slag is 0.4%, and the surface of the glass wool is smooth , uniform, no pits, no impurities, no brittle feeling when pressed by hand, and the harmful substances meet the EU ROUS standard.

[0065] Prepare the core material for stamping: Cut the above core material into a certain length of core material according to the length and thickness requirements of the customer's VIP, superimpose on 6-7 layers of core material, and send it to the cotton flushing machine even...

Embodiment 2

[0073] The following core materials are used in parts by mass:

[0074] SiO 2 :65.8 parts,

[0075] Al 2 o 3 : 3.1 parts,

[0076] CaO: 4.0 parts,

[0077] MgO: 1.2 parts,

[0078] Na 2 O: 11.8 parts,

[0079] K 2 O: 1.0 parts,

[0080] B 2 o 3 : 12.15 parts,

[0081] The percussion degree of the glass wool is 19°SR, the diameter is 2.5 microns, the mass fraction of water in the glass wool is 0.20%, the surface density grammage range is 45%, the mixing rate of glass slag is 0.4%, and the surface of the glass wool is smooth , uniform, no pits, no impurities, no brittle feeling when pressed by hand, and harmful substances meet EU ROHS standards.

[0082] Prepare the core material for stamping: Cut the above core material into a certain length of core material according to the length and thickness requirements of the customer's VIP, superimpose on 12-13 layers of core material, and send it to the cotton flushing machine evenly;

[0083] Prepare the mold for core mat...

Embodiment 3

[0090] According to one embodiment of the present invention, the core material in parts by mass:

[0091] SiO 2 :65.3 parts,

[0092] Al 2 o 3 : 3.3 parts,

[0093] CaO: 3.7 parts,

[0094] MgO: 1.2 parts,

[0095] Na 2 O: 11.5 parts,

[0096] K 2 O: 1.0 parts,

[0097] B 2 o 3 : 14.15 parts,

[0098] The percussion degree of the glass wool is 20°SR, the diameter is 2.3 microns, the mass fraction of water in the glass wool is 0.25%, the area density grammage range is 38%, the mixing rate of glass slag is 0.4%, and the surface of the glass wool is smooth , uniform, no pits, no impurities, no brittle feeling when pressed by hand, and harmful substances meet EU ROHS standards.

[0099] Prepare the core material for stamping: Cut the above core material into a certain length of core material according to the length and thickness requirements of the customer's VIP, superimpose on 16-18 layers of core material, and send it to the cotton flushing machine evenly;

[0100...

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PUM

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Abstract

The invention discloses a vacuum insulated panel and a production method thereof. The vacuum insulated panel comprises a core material and an aluminum film bag, wherein the core material consists of the following components in parts by mass: 50-70 parts of SiO2, 0-7 parts of Al2O3, 2-15 parts of CaO, 0-6 parts of MgO, 8-20 parts of Na2O+K2O, 5.5-15.5 parts of B2O3, 0.1-7.0 parts of ZnO, and not more than 1.0 part of other components. The production process of the insulated panel comprises the steps of cotton cutting, punching, drying, cotton conveying, cotton loading, packaging and rolling. The heat conductivity coefficient of the dry vacuum insulated panel is below 0.0025 w / m.k; the method improves the operator production environment, and reduces the company dust treatment cost; in addition, as the core material of the dry vacuum insulated panel is an inorganic glass fiber with a longer length, and can be directly recovered to a kiln as a raw material for recycling, the dry vacuum insulated panel is a green product having the advantages of environment protection, heat insulation, heat preservation, sound absorption and energy conservation.

Description

technical field [0001] The invention relates to the technical field of heat insulation materials, in particular to a dry-process vacuum heat insulation panel and a manufacturing method thereof. Background technique [0002] The dry-process vacuum insulation panel with ultra-fine glass fiber as the core material is the best cost-effective A-level inorganic non-combustible material among the known solid insulation materials. It has a broad application market in thermal insulation and barrier. It is mainly used in refrigerators, Freezers, refrigerated containers, freezers, medical cold preservation equipment, vending machines and other facilities and equipment can efficiently and conveniently achieve energy saving and cold preservation effects. In China, the application has not been widely used, and the existing organic materials not only have a combustion level that cannot reach Class A , the thermal conductivity is basically in the range of 0.01-0.02W / m.k, and the energy-savi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16L59/065
CPCF16L59/04F16L59/065
Inventor 顾春生王瞻张骥张慧琴
Owner 安徽吉曜玻璃微纤有限公司
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