Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A Rotary Hearth Furnace Bottom Structure Realizing Thick Material Layer Reduction

A rotary hearth furnace bottom and rotary hearth furnace technology, applied in the direction of furnaces, furnace types, lighting and heating equipment, etc., can solve the problem of increasing the temperature of carbon-containing pellets, increasing the input of rotary hearth furnace equipment, and limiting the height of material layers, etc. problem, to achieve the effect of increasing the thickness of the thick material layer, shortening the reduction time, and preventing friction

Active Publication Date: 2017-01-11
SHENWU TECH GRP CO LTD
View PDF4 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But it is not difficult to see that the material spreading process of this invention is complicated, and the different particle sizes will greatly increase the equipment investment in the front-end process (ball making and drying) of the rotary hearth furnace. The pellets can just be laid on one layer, so it will be difficult to improve the overall metallization rate of the thick material layer during the reduction process
[0008] At present, there are the following problems in realizing the reduction of the thick material layer of the rotary hearth furnace and improving the heat transfer efficiency of the rotary hearth furnace: (1) For the reduction of the thick material layer of the rotary hearth furnace, the main method at present is to change the composition and particle size of the raw material, especially to control The particle size of each layer of raw materials is difficult to achieve in actual continuous production; (2) the rotary hearth furnace mainly relies on the radiation heat transfer of the furnace wall and furnace gas to increase the temperature of the carbon-containing pellets. Good reduction and high metallization rate are obtained, the height of the material layer is limited, and it is difficult to realize the reduction of the thick material layer in the rotary hearth furnace; The bottom of the rotary hearth furnace or the phenomenon of eroding the bottom of the furnace is not conducive to the continuous operation of the rotary hearth furnace, and also seriously affects the life of the rotary hearth furnace

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A Rotary Hearth Furnace Bottom Structure Realizing Thick Material Layer Reduction
  • A Rotary Hearth Furnace Bottom Structure Realizing Thick Material Layer Reduction
  • A Rotary Hearth Furnace Bottom Structure Realizing Thick Material Layer Reduction

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] The rotary hearth furnace with the furnace bottom structure designed by the invention is used to quickly reduce the copper slag with a thick material layer. The paving thickness is 150-200mm; the resistance wires made of 0Cr27Al7Mo2 are embedded in the heating layer corresponding to the preheating zone, the medium temperature reduction zone and the high temperature reduction zone, and the number of resistance wires in the heating layer corresponding to the medium temperature reduction zone is The number of resistance wires in the heating layer corresponding to the preheating zone is 1.5 times, and the number of resistance wires in the heating layer corresponding to the high temperature reduction zone is 2 times the number of resistance wires in the heating layer corresponding to the preheating zone; The resistance wire heats the material upward from the bottom of the furnace, and the radiant tube on the furnace wall heats the material downward from the horizontal directi...

Embodiment 2

[0041] The rotary hearth furnace with the furnace bottom structure designed by the invention is used to quickly reduce the vanadium-titanium sea placer with a thick material layer. The paving thickness is 100-150 mm; resistance wires made of 0Cr27Al7Mo2 are embedded in the heating layer corresponding to the preheating zone, medium temperature reduction zone and high temperature reduction zone, and the number of resistance wires in the heating layer corresponding to the medium temperature reduction zone is The number of resistance wires in the heating layer corresponding to the preheating zone is 1.5 times, and the number of resistance wires in the heating layer corresponding to the high temperature reduction zone is 2 times the number of resistance wires in the heating layer corresponding to the preheating zone; The resistance wire heats the material upwards from the bottom of the furnace, and the radiant tube on the furnace wall heats the material downwards from the horizontal...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention provides a furnace bottom structure for a rotary hearth furnace. The furnace bottom structure comprises a heat preserving layer, a heating layer and an anti-slag-corrosion heat transfer layer in sequence from bottom to top, wherein the heat preserving layer and the heating layer are fixed; the anti-slag-corrosion heat transfer layer can rotate relative to the heat preserving layer and the heating layer; resistance wires are buried in the heating layer; the inside of the rotary hearth furnace is partitioned into a plurality of regions; the quantity of the resistance wires in the heating layer correspondsing to each region is set in advance; a layer of second steel plate is fixed on the upper part of the heating layer; a layer of first steel plate is fixed on the lower part of the anti-slag-corrosion heat transfer layer; a certain gap is kept between the first steel plate and the second steel plate, so that radiation heat transfer can be realized, and friction is prevented. By adopting the furnace bottom structure for the rotary hearth furnace provided by the invention, effective heat transfer and rapid reduction of a deep bed in a reduction process can be realized.

Description

technical field [0001] The invention relates to a bottom structure of a rotary hearth furnace, in particular to a bottom structure of a rotary hearth furnace for realizing rapid reduction of thick material layer pellets. Background technique [0002] At present, rotary hearth furnaces are generally used to process various composite ores, low-grade complex refractory ores, and metallurgical iron-containing solid wastes. During the reduction process, it is difficult to avoid the reflow of the furnace charge, which will generate liquid metallurgical slag and molten iron, and eventually cause the charge to be in the furnace. Bottom bonding, erosion of furnace bottom materials, and shortening the life of the rotary hearth furnace. In addition, the heating of carbon-containing pellets in the rotary hearth furnace and the heat required for the reaction mainly depend on the radiation heat transfer of the furnace wall and furnace gas. Therefore, it is required that the pellets in the...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): F27B9/30
Inventor 吴道洪古明远曹志成薛逊
Owner SHENWU TECH GRP CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products