Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Alloy zinc ingot and preparation method thereof

A technology of alloy ingots and zinc ingots, applied in the field of metal alloys, can solve the problems of uneven composition of zinc pots, poor surface wear resistance, poor heat resistance, etc., to save the quality of zinc liquid, reduce the thickness of the coating, and enhance corrosion resistance Effect

Active Publication Date: 2015-05-27
JINGJIANG XINZHOU ALLOY MATERIALS
View PDF3 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, with the increasing acid rain and sandstorm erosion in the environment, not only higher requirements are put forward for the corrosion resistance of the galvanized layer, but also more comprehensive properties are required on the surface of the galvanized layer. Poor abrasiveness, low heat reflectivity, poor heat resistance and unsightly surface defects
And in the manufacturing process, there will be uneven composition of the zinc pot, serious loss, and many slag on the surface.
[0003] At the same time, in the process of preparing alloy ingots in the prior art, it is easy to segregate aluminum, and at the same time, the metal will appear evenly distributed during crystallization, so that segregation bands appear on the surface of the alloy ingot, and the outer pattern is uneven, which seriously affects beauty

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0044] Take 50 grams of aluminum, 1.2 grams of silicon, 0.01 grams of titanium, 0.01 grams of rhenium, 0.001 grams of lanthanum-cerium mixed rare earth, and 48.77 grams of high-purity zinc, mix them together and put them into a crucible for vacuum melting. The titanium metal element is 5% titanium Titanium-zinc alloy ingots are used as one of the raw materials; put the metal with a good ratio into the smelting furnace, heat up to 720°C, stir and smash the slag, so that the components are evenly alloyed to avoid segregation of aluminum, and then cool down to 620°C after 50 minutes Stir again at ℃ to remove slag, and then take samples at the furnace mouth to test whether the composition is uniform in the laboratory; use a movable movable zinc chute for pouring, and the pouring time should not be too fast, otherwise it will easily produce air bubbles, slag inclusions, cracks and other inconsequential phenomena. The ingot is poured for 2 minutes each time, and the skin is rubbed qu...

Embodiment 2

[0047] Take 55 grams of aluminum, 1.5 grams of silicon, 0.1 grams of titanium, 0.3 grams of rhenium, 0.55 grams of lanthanum-cerium mixed rare earth, and 42.55 grams of high-purity zinc, mix them together and put them into a crucible for vacuum melting. The titanium metal element is 5% titanium Titanium-zinc alloy ingots are used as one of the raw materials; put the metal with a good ratio into the smelting furnace, heat up to 750°C, stir and smash the slag, so that the components are evenly alloyed to avoid segregation of aluminum, and then cool down to 650°C after 60 minutes Stir again at ℃ to remove slag, and then take samples at the furnace mouth to test whether the composition is uniform in the laboratory; use a movable movable zinc chute for pouring, and the pouring time should not be too fast, otherwise it will easily produce air bubbles, slag inclusions, cracks and other inconsequential phenomena. The ingot is poured for 3 minutes each time, and the skin is rubbed quick...

Embodiment 3

[0050] Take 52 grams of aluminum, 1.3 grams of silicon, 0.05 grams of titanium, 0.2 grams of rhenium, 0.3 grams of lanthanum-cerium mixed rare earth, and 46.15 grams of high-purity zinc, mix them together and put them into a crucible for vacuum melting. Titanium-zinc alloy ingots are used as one of the raw materials; put the metal with a good ratio into the smelting furnace, heat up to 730°C, stir and smash the slag, so that the components are evenly alloyed to avoid segregation of aluminum, and then cool down to 630°C after 55 minutes Stir again at ℃ to remove slag, and then take samples at the furnace mouth to test whether the composition is uniform in the laboratory; use a movable movable zinc chute for pouring, and the pouring time should not be too fast, otherwise it will easily produce air bubbles, slag inclusions, cracks and other inconsequential phenomena. Cast the ingot for 3 minutes each time, and rub the skin quickly after pouring; when the temperature of the center ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses an alloy zinc ingot and a preparation method thereof. The alloy zinc ingot is prepared from the following components in percentage by weight: 50-58 percent of aluminum, 1.2-1.8 percent of silicon, 0.01-0.2 percent of titanium, 0.01-0.5 percent of rhenium, 0.03-0.7 percent of lanthanum-cerium mixed rare earth and the balance of zinc. The preparation method comprises the following steps: proportioning according to the percentage, wherein the titanium metal element takes a titanium-zinc alloy ingot with the titanium content of 5 percent as one of raw materials; putting the proportioned metals into a melting furnace, raising the temperature to 720-790 DEG C, stirring, pounding into slag for 50-80 minutes, then cooling to 620-680 DEG C, stirring, and removing the slag; pouring an ingot for 2-5 minutes every time by adopting a mobile type movable zinc chute, and rapidly kneading a skin after pouring is finished; when the center temperature of an alloy liquid descends to 450-480 DEG C, slowly sprinkling water when observing the diameter of the unconsolidated region of the upper surface is within 200mm, and gradually increasing the irrigation volume; and finally, drawing mould, and carrying out object surface treatment. The alloy zinc ingot is capable of improving the abrasion resistance and the heat reflection of the surface of plating, is beautiful in surface, uniform in color distribution in the surface, small in loss and small in slag on surface.

Description

technical field [0001] The invention relates to the technical field of metal alloys, in particular to an alloy ingot and a preparation method. Background technique [0002] In recent years, as the requirements for corrosion resistance and appearance quality of steel products have become higher and higher, many zinc alloy coatings have been developed in the field of hot-dip galvanizing. Among them, the most researched and the most outstanding achievement is the research on zinc-aluminum alloy coating. Galvalume is currently the most widely used effective method to prevent corrosion of steel materials in the world. This coating combines the corrosion resistance of aluminum and the electrochemical protection of zinc, so it has attracted a lot of attention. However, with the increasing acid rain and sandstorm erosion in the environment, not only higher requirements are put forward for the corrosion resistance of the galvanized layer, but also more comprehensive properties are ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C22C21/10B22D7/00
CPCB22D7/00C22C1/026C22C21/10
Inventor 孙钧
Owner JINGJIANG XINZHOU ALLOY MATERIALS
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products