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Polishing method for tiny ceramic product

A technology for ceramic polishing powder and ceramics, which is applied to polishing compositions containing abrasives, machine tools for surface polishing, grinding/polishing equipment, etc. problems, to achieve the effect of eliminating machining damage, improving production efficiency and reducing production costs

Active Publication Date: 2015-06-17
LENS TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Because of the tiny size of the ceramic products, ordinary polishing technology (polishing ceramic products side by side on a polishing machine) is difficult and the production capacity is low, such as a watch button with a diameter of 3-8mm and a thickness of 0.3-1.0mm (its volume is 2.1-50.3 mm 3 ), there is no record in the prior art how to obtain high-smooth tiny ceramic products in batches

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] Use the tumbling machine and polishing liquid to simultaneously polish the curved surface and straight body of the tiny ceramic products, including the following steps: first prepare the polishing liquid, and then put multiple pieces (40,000 pieces) of tiny ceramic products and polishing liquid into the tumbling machine Among them, the motor speed of the tumbling and polishing machine is controlled at 28rpm, and the polishing time is controlled at 16 hours; in the tumbling and polishing machine, the polished tiny ceramic products are obtained by means of mechanical friction and chemical corrosion; and the polishing liquid includes 50g, 6Kg And the ceramic polishing powder of 4Kg, high-frequency porcelain and water, and described ceramic polishing powder comprises the SiO that particle average diameter is 120nm 2 Particles, the high-frequency porcelain is cylindrical Al with a diameter of 5mm and a height of 14mm 2 o 3 . The tiny ceramic product is a zirconia watch but...

Embodiment 2

[0026] Use the tumbling machine and polishing liquid to simultaneously polish the curved surface and straight body of tiny ceramic products, including the following steps: first prepare the polishing liquid, and then put multiple (20,000 pieces) tiny ceramic products and polishing liquid into the tumbling machine Among them, the motor speed of the rolling and polishing machine is controlled at 40rpm, and the polishing time is controlled at 5 hours; in the rolling and polishing machine, the polished tiny ceramic products are obtained by means of mechanical friction and chemical corrosion; and the polishing liquid includes masses of 30g, 4.5 Kg and 3Kg of ceramic polishing powder, high-frequency ceramics and water, said ceramic polishing powder comprising SiO with an average particle diameter of 60nm 2 Particles, the high-frequency porcelain is a cylindrical Al with a diameter of 3mm and a height of 10mm 2 o 3 . The tiny ceramic product is a zirconia watch button with a diamet...

Embodiment 3

[0029] Use the tumbling machine and polishing liquid to simultaneously polish the curved surface and straight body of tiny ceramic products, including the following steps: first prepare the polishing liquid, and then put multiple (30,000 pieces) tiny ceramic products and polishing liquid into the tumbling machine Among them, the motor speed of the tumbling and polishing machine is controlled at 10rpm, and the polishing time is controlled at 60 hours; in the tumbling and polishing machine, the polished tiny ceramic products are obtained by means of mechanical friction and chemical corrosion; and the polishing liquid includes a mass of 40g, 2Kg And the ceramic polishing powder of 4.8Kg, high-frequency ceramics and water, and described ceramic polishing powder comprises the SiO that particle average diameter is 20nm 2 Particles, the high-frequency porcelain is cylindrical Al with a diameter of 1mm and a height of 2mm 2 o 3 . The tiny ceramic product is a zirconia watch button w...

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Abstract

The invention provides a polishing method for a tiny ceramic product. The polishing method includes the step that by means of a rolling polishing machine and a polishing solution, a cambered surface and a straight body position of the tiny ceramic product are polished simultaneously. The polishing method concretely includes the steps that firstly, the polishing solution is prepared, secondly, multiple blocks of the tiny ceramic products and the polishing solution are placed in the rolling polishing machine, the rotational speed of the rolling polishing machine is controlled ranging from 10 rpm to 60 rpm, and the polishing time is controlled ranging from 2 hours to 60 hours; with the actions of mechanical friction and chemical etching, polished tiny ceramic products are obtained in the rolling polishing machine; the polishing solution comprises, by mass, ceramic polishing powder, high-frequency porcelain and water at the ratio of 1: 50-200 :20-120, the ceramic polishing powder comprises SiO [2] particles with an average diameter ranging from 20 nm to 300 nm and cylinder-shaped Al [2]O [3] with a diameter ranging from 1 mm to 10 mm and a height ranging from 2 mm to 20 mm. The one-time yield of obtained tiny ceramic products is larger than 95 %, the surface roughness of the obtained tiny ceramic products is smaller than 5 nm, forty thousand tiny ceramic products can be processed simultaneously at one time, the processing time is shortened, and the production cost is saved.

Description

technical field [0001] The invention belongs to the field of ceramic product processing, and in particular relates to a method for simultaneously polishing the curved surface and the straight body of a tiny ceramic product. Background technique [0002] Ceramics have good wear resistance, and the hardness is second only to diamond, reaching Mohs 9. At the same time, the compactness of ceramics makes it stronger than tempered glass. The above two characteristics are very suitable for high-end watches, mobile phones and other electronic products. button etc. Therefore, the use of more environmentally friendly ceramics to replace traditional plastic and tempered glass materials as the buttons of electronic products has gradually changed from concept to reality. [0003] Because of the tiny size of the ceramic products, ordinary polishing technology (polishing ceramic products side by side on a polishing machine) is difficult and the production capacity is low, such as a watch ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24B31/00B24B31/14C09G1/02
CPCB24B31/00B24B31/14C09G1/02
Inventor 周群飞饶桥兵郑涛
Owner LENS TECH
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