Method for manufacturing high quality recombinant bamboo

A manufacturing method and technology of recombined bamboo, which is applied in the field of fire doors, can solve the problems of manual mold loading and unloading, high labor intensity of workers, and low processing thickness, etc., achieve high mechanization, reduce health maintenance time, and short high-frequency heating time Effect

Inactive Publication Date: 2015-09-02
ZHEJIANG YONGYU FURNITURE CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Steel molds are used for cold forming, which are large in quantity and easy to damage, and require manual mold loading and unloading, and the labor intensity of workers is high
[0004] The maximum processing thickness of the traditional hot press is ≤36mm (heating time is 45min), the processing thickness is small, and the scope of application is small. Due to the contact heat transfer of the multi-layer hot press, the product density is high in the upper and lower layers, and the density of the core layer is low. The density must be More than 1.1 g / cm3 is seamless, high energy consumption and many cross-sections

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] A kind of manufacture method of high-quality recombinant bamboo, is characterized in that: comprise the following steps:

[0044] 1. Choose even bamboo materials; such as debonded bamboo with a small degree of taper (not obvious in size and head) and uniform moisture content. In the present embodiment, uniform bamboo slices are selected, and the bamboo slices are woven by equipment, and then sawed, and the width is 800mm.

[0045] 2. Weigh the bamboo material, that is, the woven bamboo sheet, according to the required thickness of the sheet, and weigh the corresponding woven bamboo sheet board, and then evenly pave layer by layer and apply glue layer by layer to form a pre-pressed bamboo sheet;

[0046] 3. Push the pre-pressed bamboo board into the high-frequency heat press machine, and place height cabinets on both sides of the pre-pressed bamboo board on the lower support plate, which are used to determine the predetermined height of the pre-pressed bamboo board.

[...

Embodiment 2

[0062] The difference from the above-mentioned embodiment is that the bamboo board is made by high-frequency hot pressing for 45 minutes; the pressure applied by the upper pressing plate and the side pressing plate to the pre-pressed bamboo board in the step 4 is 10 Mpa, and in the step 5, the high-frequency During the hot-pressing process, the pre-pressed bamboo board was re-pressed to 14 Mpa.

[0063] In the step five, the high frequency is switched off every 2 minutes after being switched on, and the high frequency is switched on again after a 1 minute stop, and the operation is repeated 15 times.

[0064] The bamboo board is sent into the contact heat transfer hot press to heat the surface of the bamboo board by contact heat transfer for 5 minutes; the cooling time of the cold water spray is 60 minutes.

Embodiment 3

[0066] The difference from the above-mentioned embodiment is that: carry out high-frequency hot pressing for 30 minutes to obtain the bamboo board; the pressure applied by the upper pressing plate and the side pressing board to the pre-pressed bamboo board in the step 4 is 9Mpa, and in the step 5, the high-frequency heating During the pressing process, the pre-pressed bamboo boards were re-pressed to 12 Mpa.

[0067] In the step five, the high frequency is switched off every 2 minutes after being switched on, and the high frequency is switched on again after a 1 minute stop, and the operation is repeated 7 times.

[0068] The bamboo board is sent into the contact heat transfer hot press to heat the surface of the bamboo board by contact heat transfer for 2 minutes; the cooling time of the cold water spray is 40 minutes.

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PUM

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Abstract

The invention belongs to the field of fire doors, and particularly relates to a method for manufacturing high quality recombinant bamboo. The method comprises steps of firstly, selecting bamboo wood, secondly, uniformly paving the bamboo wood and applying glue on the bamboo wood to form a bamboo plate to be pre-pressed, thirdly, pushing the pre-pressed bamboo plate into a high frequency hot press, fourthly, pre-pressing the bamboo plate to be pre-pressed, fifthly, starting the high frequency hot press to manufacture a bamboo plate through high frequency hot pressing for 6 to 45 minutes, and sixthly, unloading pressure which is applied on the bamboo plate by an upper pressing plate and a side pressing plate after high frequency hot pressing, and sending the bamboo plate from the high frequency hot press. The high frequency hot press comprises a lower support board used for supporting a bamboo plate to be pre-pressed, an upper pressing plate used for pressing on the bamboo plate to be pre-pressed and a side pressing plate applying pressure on a side of the bamboo plate to be pre-pressed. The high frequency voltage is characterized in that a high frequency electric field can penetrate a base plate, so that the inner and the outer of the base plate can be synchronously and uniformly heated, the method is quick in speed and low in energy consumption, so the method is particularly suitable for hot-press gluing a bamboo plate with a large section.

Description

technical field [0001] The invention belongs to the field of fire doors, and in particular relates to a method for manufacturing high-quality recombined bamboo with uniform heating, high speed and low energy consumption. Background technique [0002] There are two traditional production methods of bamboo recombined wood: cold press forming-high temperature curing and multi-layer press hot press forming. cold [0003] The pressure exerted on the bamboo by pressing is as high as 70MPa, and the bamboo cells are often crushed, and the curing time of the cold-pressing adhesive is as long as 10-12 hours, and the curing time after curing is more than 20 days, which requires a large production site. Cold forming uses steel molds, which are large in quantity and easy to damage, and require manual mold loading and unloading, which is labor-intensive for workers. [0004] The maximum processing thickness of the traditional hot press is ≤36mm (heating time is up to 45min), the process...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B27D1/06B27D1/08
CPCB27D1/08B32B9/02B32B37/06
Inventor 宋剑刚王进傅卫强张晓春潘艳岚徐智焕
Owner ZHEJIANG YONGYU FURNITURE CO LTD
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