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Preparation method of solvent-free polyurethane interior trim leather of car

A solvent-free polyurethane and automotive interior technology, applied in textiles and papermaking, etc., can solve the problems of workers' physical disadvantages, serious environmental pollution, and inability to recycle, and achieve the effect of simple process

Active Publication Date: 2015-10-07
江苏尚科聚合新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Solvent-based polyurethane automotive leather is currently mainly prepared through a two-step method. The first step is called a wet method: the solvent-based polyurethane resin is scraped onto the base fabric, washed with water, and the water is exchanged with the DMF in the resin, and the water enters the In the polyurethane resin, DMF enters the water, and after repeated replacements, the water is dried, and the resulting semi-finished product is called bass. During this process, a large amount of DMF enters the water. Although it can be recycled later, serious water pollution is inevitable. In addition, the bass produced by this process also contains a large amount of DMF; the second step is called the dry method: firstly, the solvent-based surface layer resin is scraped on the release paper and dried, and then the solvent-based adhesive is scraped again. Bond the bass to the cross-linking agent layer and dry it. A large amount of solvent in the process is discharged into the atmosphere and cannot be recovered, which seriously pollutes the environment. On the other hand, because the solvent is dried at high temperature, the solvent in the production workshop The concentration is very high, and the health of multiple workers is extremely unfavorable. Therefore, it is very meaningful from the perspective of environmental protection and from the perspective of users to prepare automotive leather by using a method that does not use any solvents.

Method used

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Examples

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Effect test

preparation example Construction

[0035] The preparation method of the solvent-free polyurethane automotive interior leather of the present invention comprises the following steps: (a) coating the water-based polyurethane dispersion on the surface of the release paper, placing it at 100-120° C., and drying to obtain the surface layer; (b) Mix component A and component B of the polyurethane foaming resin and apply it on the surface of the surface layer, then place it at 100-120°C for 1-5 minutes to form a semi-dry foaming layer; (c) Paste the base cloth on the foam layer, and then place it at 100-120°C for 10-15 hours of aging time, and then separate and wind it up; The content is: polycarbonate diol 90-95%, chain extender 1-6%, catalyst 2-4%, stabilizer 0.5-2.0%, defoamer 0.1-0.2%, inorganic filler 0.5-5% ; The B component of the polyurethane foaming resin is based on mass percentage, and the content of each component is: polycarbonate diol 5.0-30%, polytetrahydrofuran diol 30.0-45%, aliphatic isocyanate 39.8-...

Embodiment 1

[0039] The present embodiment provides a kind of preparation method of solvent-free polyurethane automotive interior leather, and it comprises the following steps:

[0040] (a) Coat the water-based polyurethane dispersion on the surface of the release paper, place it at 100°C, and dry it to obtain the surface layer; the quality of each component in the water-based polyurethane dispersion is: polyurethane resin (number average molecular weight is 1000) 76 %, (Number average molecular weight is 1000) 15%, 2,2,4-trimethyl-1,3-pentanediol monoisobutyrate 5%, defoamer BYK1790 1%, carboxymethyl cellulose 1% , polymethylurea resin (number average molecular weight is 1000) 2%;

[0041] (b) Mix component A and component B of the polyurethane foaming resin and apply it on the surface of the surface layer, and then bake at 100°C for 5 minutes to form a semi-dry foaming layer; Group A of the polyurethane foaming resin According to mass percentage, the content of each component is: poly...

Embodiment 2

[0044] The present embodiment provides a kind of preparation method of solvent-free polyurethane automotive interior leather, and it comprises the following steps:

[0045] (a) Coat the waterborne polyurethane dispersion on the surface of the release paper, place it at 120°C, and dry it to obtain the surface layer; the quality of each component in the waterborne polyurethane dispersion is: polyurethane resin (number average molecular weight is 5000) 78 %, (number average molecular weight is 5000) 10%, 2,2,4-trimethyl-1,3-pentanediol monoisobutyrate 3%, defoamer BYK056A is 2%, polyacrylic acid (number average molecular weight is 1000) 2%, polymethylurea resin (number average molecular weight is 2000) 5%;

[0046] (b) Mix component A and component B of the polyurethane foaming resin and apply it on the surface of the surface layer, and then bake at 120°C for 1 min to form a semi-dry foaming layer; Group A of the polyurethane foaming resin According to mass percentage, the con...

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PUM

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Abstract

The invention relates to a preparation method of solvent-free polyurethane interior trim leather of a car. The preparation method comprises the following steps: (1) coating release paper with waterborne polyurethane dispersoid, placing the release paper in an environment with a temperature of 100-120 DEG C, and drying to obtain a surface layer; (b) mixing component A and component B of polyurethane foam resin, coating the surface of the surface layer with the mixture, placing into an environment with temperature of 100-120 DEG C, and drying for 1-5min, so as to form a semi-dry foaming layer; and (c) attaching base cloth to the foaming layer, placing the foaming layer into an environment with temperature of 100-120 DEG C and curing for 10-15 hours, and then separating and rolling. The component A of the polyurethane foaming resin comprises the following components in percentage by weight: 90-95% of polycarbonate diols, 1-6% of a chain extender, 2-4% of a catalyst, 0.5-2.0% of a stabilizer, 0.1-0.2% of a defoamer and 0.5-5% of an inorganic filler. The component B of the polyurethane foaming resin comprises the following components in percentage by weight; 5.0-30%of polycarbonate diols, 30.0-45% of polytetrahydrofuran diols and 39.8%-50% of aliphatic diisocyanate. In the preparation process, no solvent is used, the technology is simple and environmentally friendly.

Description

technical field [0001] The invention belongs to the field of polymer materials, and relates to a preparation method of automobile interior leather, in particular to a preparation method of solvent-free polyurethane automobile interior leather. Background technique [0002] At present, the automotive leather on the market is mainly PVC synthetic leather and polyurethane synthetic leather. Due to the small supply of genuine leather, only high-end cars are used. Water-based polyurethane leather is not easy to promote due to its performance defects. PVC automotive leather is to coat the fiber base cloth with PVC, which needs to add a large amount of plasticizer and other additives, and finally foam at high temperature. The obtained automotive leather has serious odor, plasticizer is not environmentally friendly and easy to migrate to the surface Defects, this defect is more serious in the small space of the car, so PVC car leather is being phased out. [0003] Solvent-based pol...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06N3/14C08L75/04C08L39/04C08G18/66C08G18/44C08G18/48
Inventor 张晓良沈为春
Owner 江苏尚科聚合新材料有限公司
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