Highly hydrophobic outdoor strain insulator

A technology of tensile insulators and hydrophobicity, applied in the direction of insulators, suspension/strain insulators, electrical components, etc., can solve the problems of poor tensile performance and damage of insulators, and achieve good durability, high stability and reliability, The effect of excellent strength and rigidity

Active Publication Date: 2015-11-25
赛思迈(上海)新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the tensile properties of the insulator are not good, and if it is eroded by rain for a long time, it is easy to cause damage

Method used

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  • Highly hydrophobic outdoor strain insulator
  • Highly hydrophobic outdoor strain insulator
  • Highly hydrophobic outdoor strain insulator

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] Such as figure 1 As shown, a highly hydrophobic outdoor tension insulator includes a core rod 1, a shed 2 arranged outside the mandrel, a coating 3 coated on the surface of the shed, and end components crimped to both ends of the mandrel 1 4. The shed 2 is made by molding high weather resistance epoxy resin onto the mandrel 1 by APG molding process; the coating 3 is a highly hydrophobic fluorocarbon coating.

[0027] Such as figure 2 As shown, the surface of the end assembly 4 in contact with the resin is sandblasted, and the inner and outer reinforcement grooves 7 and 8 are respectively provided on the inner and outer sides. The reinforcement groove is an annular groove with rounded corners, which can strengthen the ring Oxygen resin bonding, and has a waterproof effect.

[0028] In this embodiment, the end assembly 4 is provided with an inner reinforcement groove 7 and an outer reinforcement groove 8 . The direction of the reinforcing groove is perpendicular to th...

Embodiment 2

[0035]In this embodiment, the mandrel 1 formed by the pultrusion process is a hybrid reinforced epoxy resin-based composite material of oriented aramid fiber 5 and alkali-free glass fiber 6, the aramid fiber 5 is located inside the reinforcement, and the alkali-free glass fiber 6 is located The periphery of the aramid fiber bundle is covered with the aramid fiber bundle, and the volume ratio of the aramid fiber 5 and the alkali-free glass fiber 6 is 3:1.

[0036] In this example, if figure 2 The end assembly 4 is provided with two inner reinforcement grooves 7 and one outer reinforcement groove 8 .

[0037] In this embodiment, the highly hydrophobic fluorocarbon coating 3 on the surface of the shed 2 is pre-sprayed on the surface of the mold cavity coated with a release agent, and the wet film thickness of the coating 3 is 230-250 μm.

[0038] In the actual production of this embodiment, during the actual production of the highly hydrophobic outdoor tension insulator, firstl...

Embodiment 3

[0040] In this embodiment, the mandrel 1 formed by the pultrusion process is a hybrid reinforced epoxy resin-based composite material of oriented aramid fiber 5 and alkali-free glass fiber 6, the aramid fiber 5 is located inside the reinforcement, and the alkali-free glass fiber 6 is located The periphery of the aramid fiber bundle is covered with the aramid fiber bundle, and the volume ratio of the aramid fiber 5 to the alkali-free glass fiber 7 is 2.5:1.

[0041] In this example, if figure 2 The end assembly 4 is provided with three inner reinforcement grooves 7 and one outer reinforcement groove 8 .

[0042] In this embodiment, the highly hydrophobic fluorocarbon coating 3 on the surface of the shed 2 is pre-sprayed on the surface of the mold cavity coated with a release agent, and the wet film thickness of the coating 3 is 210-230 μm.

[0043] In the actual production of this embodiment, during the actual production of the highly hydrophobic outdoor tension insulator, fi...

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Abstract

The invention discloses a highly hydrophobic outdoor strain insulator, which comprises a core rod, umbrella-shaped parts arranged outside the core rod, coatings that coat the surfaces of the umbrella-shaped parts, and end assemblies at the two ends of the core rod. The basic body of the core rod is made from epoxy resin, and the main reinforcing body of the core rod is a mixed body of directional aramid fiber material and alkali-free glass fiber that are arranged in a certain manner. The umbrella-shaped parts are made from outdoor epoxy resin high in weatherability. The highly hydrophobic outdoor strain insulator exhibits high tensile strength, high hydrophobicity and high weatherability, can be accurately controlled in molding dimension, is high in production efficiency, and is substantially improved in overall rigidness compared with silicone rubber insulators. The core rod can be better combined with the umbrella-shaped parts. In a word, the outdoor strain insulator exhibits higher tensile strength, and is high in hydrophobicity and weatherability.

Description

【Technical field】 [0001] The invention relates to a high-voltage power transmission and transformation insulator, in particular to a highly hydrophobic outdoor tension insulator. 【Background technique】 [0002] Traditional insulators made of ceramics and glass are not only heavy, but also easy to damage; Silicone rubber insulators have poor rigidity and are easily damaged by birds in areas where bird damage occurs frequently. Moreover, due to the low hardness and low strength of the silicone rubber material, it is easy to cause damage during the assembly process, especially in the high-voltage level, due to the long length of the insulator, it is easy to cause damage to the partial umbrella, resulting in product scrapping. In plateau areas, silicone rubber insulators also need to prevent birds from pecking during line assembly. Compared with silicone rubber insulators, epoxy resin insulators have the characteristics of high strength, good rigidity, and anti-bird pecking. Th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01B17/12H01B17/32H01B17/50
Inventor 尹立张翀张卓陈新
Owner 赛思迈(上海)新材料科技有限公司
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