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A kind of intelligent preparation method of alloy blow bar

An intelligent preparation and alloy plate technology, applied in the field of control, can solve the problems of the quality of prepared alloy blow bar, the error-prone artificial memory and operation, and the unsatisfactory application effect, so as to achieve the goal of realizing automatic operation, saving time and improving quality Effect

Active Publication Date: 2018-09-21
浙江国正安全技术有限公司
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AI Technical Summary

Problems solved by technology

Carbide inlay technology has been paid attention to and extensively researched, but the scope of application is still too small and has not been applied in a large area. The alloy blow bar manufactured by the cemented carbide inlay technology in the prior art has poor application effect due to technological defects. Not ideal, therefore, how to optimize or simplify the preparation process is a common research topic for those skilled in the art
[0004] Moreover, in the preparation process of alloy blow bars, various temperatures, times and dosages of materials need to be strictly controlled. If a slight mistake is made, it is likely to cause quality problems in the preparation of alloy blow bars; There are a lot of measured data, and artificial memory and operation are prone to errors, which makes the preparation efficiency not high

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Embodiment Construction

[0034] All features disclosed in this specification, or steps in all methods or processes disclosed, may be combined in any manner, except for mutually exclusive features and / or steps.

[0035] Any feature disclosed in this specification (including any appended claims, abstract), unless otherwise stated, may be replaced by alternative features that are equivalent or serve a similar purpose. That is, unless expressly stated otherwise, each feature is one example only of a series of equivalent or similar features.

[0036] Such as figure 1 As shown, an intelligent preparation method of an alloy blow bar is characterized in that it comprises the following steps:

[0037] Step 1: Melting high-vanadium wear-resistant alloy steel in an intermediate frequency induction furnace. The metal charge is added in the order of pig iron, scrap steel, ferromolybdenum, ferronickel, ferrosilicon, ferromanganese, and ferrochrome. The temperature detection module detects the temperature in the i...

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Abstract

The invention discloses an alloy plate hammer intelligent preparation method. A temperature detection module respectively detects the temperature value inside a medium-frequency induction furnace, a sandbox and a refrigeration box; a clock module comprises a timer 01 arranged inside the sandbox, a timer 02 arranged inside a heat processing furnace and a timer 03 arranged inside a refrigeration box, which are used for timing; a PLC controls a deoxygenation module, an alarm module, a heating module and a refrigeration module to perform related operations according to temperature inside the medium-frequency induction furnace, the sandbox and the refrigeration box and the preset timing information. The alloy plate hammer intelligent preparation method can strictly control the parameters of the temperature, the time and the dosage of the materials during the preparation procedure, reduces the fault rate, improves the preparation efficiency and the alloy plate hammer quality, greatly reduces the work load of the operation staff, realizes the high automation level of the preparation process and improves the preparation efficiency.

Description

technical field [0001] The invention relates to the control field, in particular to an intelligent preparation method of an alloy blow bar. Background technique [0002] The blow bar is an important part of the crusher for crushing the blow bar. The wear of the blow bar is the main failure mode of the crusher. Generally, the service life of the blow bar is short and the consumption is large. It is necessary to store a large number of spare parts to maintain normal production, and the production cost is high. There are generally two reasons for the short service life of the blow bar: one is the improper selection of the blow bar material. The blow bar material should be made of wear-resistant alloy material, but the existing blow bars are generally made of high manganese steel. The hammer head of high manganese steel hammer crusher has good toughness, good workmanship and low price. Under the action of large impact or contact stress, the surface layer will quickly produce wo...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G05B19/05
CPCG05B19/058G05B2219/14006
Inventor 张荣斌
Owner 浙江国正安全技术有限公司
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