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Composite board formed by co-extrusion of wood-plastic and foam layer and preparation method thereof

A composite board and co-extrusion molding technology, which is applied in the direction of building components, buildings, building structures, etc., can solve the problems of lack of high-efficiency thermal insulation effect of wood decoration, difficulty in achieving density, and low foaming efficiency, so as to improve thermal insulation and sound insulation performance, improve physical strength, and save manpower and material resources

Active Publication Date: 2019-05-21
BEIJING NEW BUILDING MATERIALS PLC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the inner layer or core layer of the co-extruded composite board has thermal insulation effect, the foaming efficiency is low, and it is technically difficult to achieve a density of 500Kg / m 3 the following
[0004] Disclosed in Chinese patent CN102731903A is a kind of FRP composite material, manufacturing method and application, this FRP composite material is a three-layer co-extrusion, does not contain wood flour, but the outer layer and the core layer contain inorganic fillers such as glass fiber, basalt fiber, The density is too heavy, the foaming efficiency is still very low, and it is difficult to reach a density of 500Kg / m 3 Below, without wood decoration and high thermal insulation effect at the same time

Method used

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  • Composite board formed by co-extrusion of wood-plastic and foam layer and preparation method thereof
  • Composite board formed by co-extrusion of wood-plastic and foam layer and preparation method thereof
  • Composite board formed by co-extrusion of wood-plastic and foam layer and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] (1) Weigh raw materials:

[0041] Weigh the raw materials of wood-plastic frame 1: 40 parts by weight of polyvinyl chloride, 35 parts by weight of wood powder (wood powder, particle size less than 1mm), 10 parts by weight of inorganic filler, 8 parts by weight of impact modifier, lubricant 2 parts by weight, 2 parts by weight of a stabilizer, 2 parts by weight of a compatibilizer, and 1 part by weight of a processing aid.

[0042] Raw materials of the foam inner layer: 70 parts by weight of polystyrene, 10 parts by weight of flame retardant, 5 parts by weight of cell regulator, 3 parts by weight of modifier, 1 part by weight of processing aid and 5 parts by weight of chemical foaming agent , 6 parts by weight of inorganic reinforcing agent.

[0043] (2) Manufacturing process:

[0044] The composite sheet is co-extruded by an extrusion die 3 . The extrusion die 3 includes a die body 31 and a first core 32 . The first core 32 is set in a cavity 34 formed on the die body...

Embodiment 2

[0066] This embodiment produces as Figure 6 The preparation method and raw materials of the composite plate shown are basically the same as those in Example 1. The difference is that: using Figure 5 Extrusion die shown.

[0067] Extrusion die: Figure 5 Dies shown can be fabricated Figure 6 Composite panels as shown, such as Figure 5 As shown, the extrusion die 3 includes a first core 32 and three second cores 33 .

[0068] Between the first mold core 32 and the second mold core 33 and the mold body 31 there are gaps for injecting molten wood-plastic material, so that the molten wood-plastic material enters these gaps to form the outer layer of the wood-plastic frame 1 .

[0069] Between the first mold core 32 and the three second mold cores 33, a gap for injecting molten wood-plastic material is provided, so that the molten wood-plastic material enters the space between the first mold core 32 and the three second mold cores 33. The gap, after cooling, forms the firs...

Embodiment 3

[0074] produce as Figure 7 Shown composite plate, its preparation method and raw material are basically the same as embodiment 2, difference is:

[0075] Extrusion die: the extrusion die 3 is only provided with a first core 32 , but not with a second core 33 . A gap for injecting molten wood-plastic material is provided between the first mold core 32 and the mold body 31, after the molten wood-plastic material enters the gap, the wood-plastic frame 1 of the composite plate is formed on the periphery of the first mold core 32, After cooling and forming, the composite board has only one first cavity, and the foam layer 2 is filled and bonded in the first cavity.

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Abstract

The invention provides a composite plate formed by co-extruding wood, plastics and a foaming layer. The composite plate comprises a wood and plastic framework and the foaming layer. The wood and plastic framework is provided with a first cavity. The first cavity is filled with the foaming layer, and the foaming layer is bonded to the wall face of the first cavity, wherein the foaming layer is made from foaming materials, and raw materials of the foaming layer do not contain wood powder, wood fibers, glass fibers or basalt fibers. According to the composite plate formed through co-extrusion, the foaming layer does not contain wood powder, wood fibers, glass fibers or basalt fibers, the foaming effect can be 490 Kg / m<3> or below or even reaches 238 Kg / m<3>, and an efficient heat-preserving, heat-insulating and sound-insulating effect is achieved.

Description

technical field [0001] The invention relates to a thermal insulation board, in particular to a composite board co-extruded with wood-plastic and a foam layer and a preparation method thereof. Background technique [0002] Existing extrusion production of wood-plastic products and co-extrusion foaming production technology using plastic resin powder, wood powder, wood fiber, etc., mostly use the foaming of wood-plastic itself and surface co-extrusion of PVC, PMMA and other surface layers, the middle cavity They are all vacant, and if they need to be used as thermal insulation cavity, it is necessary to inject foamed polyurethane thermal insulation material (such as CN101545300A) into the open mouth or closed mouth of the composite board through the pouring method in the inner cavity of the formed wood-plastic product. foaming material); or use wood-plastic shell molding and cooling to add polyurethane foam, rock wool or foamed perlite and other thermal insulation materials to...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): E04C2/284E04C2/30C08L25/06C08L27/06C08L69/00C08L23/06C08L23/12C08L27/24C08L33/12C08L97/02C08J9/06
Inventor 邱洪刘素梅赵永生陈志宇徐正东
Owner BEIJING NEW BUILDING MATERIALS PLC
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