Method for producing 6063 aluminum alloy bar by rapid silicon dissolving method

A technology of aluminum alloy and dissolved silicon, applied in the production field of aluminum alloy profiles, can solve the problems of increasing production cost and environmental cost, easy oxidation reaction of silicon particles, shortening the life of mold, etc., so as to improve production efficiency and product quality, The impact effect is significant and the effect of reducing the time in the furnace

Inactive Publication Date: 2016-06-01
NANCHANG UNIV +1
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Problems solved by technology

The traditional preparation method of 6063 aluminum alloy is to add Al-Si master alloy ingot in the form of master alloy. Although the process is simple, the melting effect is good, and it is easy to alloy, but because of the additional process of making master alloy, the production cost will undoubtedly increase. and environmental costs, and increased energy consumption
[0003] Some manufacturers try to use pulverizers to crush industrial silicon ingots into silicon blocks of different sizes, and then directly add silico

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  • Method for producing 6063 aluminum alloy bar by rapid silicon dissolving method
  • Method for producing 6063 aluminum alloy bar by rapid silicon dissolving method
  • Method for producing 6063 aluminum alloy bar by rapid silicon dissolving method

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Embodiment Construction

[0031] The preliminary design of the new process flow is: batching, feeding - heating and melting - secondary feeding, silicon addition - heating and melting - slagging, raking slag - adding magnesium and stirring - refining, raking slag - static sampling (fine-tuning of unqualified components) - composition Qualified - cast aluminum rod. Simplified process flow diagram such as figure 1 shown.

[0032] First, according to the performance requirements of conventional 6063 aluminum alloy (refer to the "JIS_H5302-2006" standard for chemical composition: Si: 0.20~0.6, Cu: ≤0.10, Mg: 0.45~0.9, Mn≤0.10, Fe≤1.3, Ti≤0.10, Zn ≤0.10, Cr≤0.10, Al balance) formulate the ingredient list. The actual feed ratio is implemented in accordance with the "Internal Control Standard", that is, silicon is 0.43%, magnesium is 0.58%, and the rest is pure aluminum ingots. Firstly, use waste profiles to cover the bottom of the furnace, add a small amount of pure aluminum ingots, and turn on a low heat...

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Abstract

A method for producing 6063 aluminum alloy bars by a rapid silicon dissolving method comprises the following steps: smelting a solid cold charge; performing secondary batching on industrial silicon blocks; evenly spreading an aluminum slag separating agent to perform slag removal treatment; adjusting temperature of molten aluminum to 720 to 740 DEG C, turning off all fire lances, and with stirring, adding magnesium blocks and adding burning loss amount; adding a refining agent to perform refining treatment on the molten aluminum; performing micro adjustment on components; standing; and discharging water to pour the aluminum alloy bars, and meanwhile adding aluminum-titanium-boron wires. The actual yield of the 6063 aluminum alloy bars produced by the method disclosed by the invention reaches up to 97 percent; smelting time is greatly shortened; burning loss of the molten aluminum is relatively low; surface quality of the bars reaches the standard; an Mg2Si strengthening phase is evenly dispersed; tissue of each bar is uniform and is free of segregation; the mechanical property of each bar is increased in comparison with that of a bar produced by an intermediate alloy method; a time-consuming and labor-consuming intermediate alloy preparation process is omitted; the method disclosed by the invention has a simple and easy process, is stable in production level, low in time, labor and energy cost and low in environmental pollution, can be used for preparing high-quality 6063 aluminum alloy bars and can also be used for smelting other aluminum alloys of which the silicon content is lower than 1.2 percent.

Description

technical field [0001] The invention belongs to the field of metal material preparation and relates to a production method of an aluminum alloy profile. Background technique [0002] Aluminum alloy profiles are widely used in automobiles, ships, aviation and other fields. The main alloy elements of 6063 aluminum alloy are magnesium and silicon. It has excellent processing performance, excellent weldability, good corrosion resistance and toughness. It is a typical extrusion pressed alloy. The traditional preparation method of 6063 aluminum alloy is to add Al-Si master alloy ingot in the form of master alloy. Although the process is simple, the melting effect is good, and it is easy to alloy, but because of the additional process of making master alloy, the production cost will undoubtedly increase. and environmental costs, and increased energy consumption. [0003] Some manufacturers try to use pulverizers to crush industrial silicon ingots into silicon blocks of different ...

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Application Information

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IPC IPC(8): C22C1/02C22C21/08
CPCC22C1/026C22C21/08
Inventor 杨湘杰龚兆汉胡传林杨雪汪丽君杨靖
Owner NANCHANG UNIV
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